2011 HYUNDAI VERACRUZ fuel pump

Introduction
4
1
A020106AEN
Gasolines for cleaner air
To help contribute to cleaner air,
HYUNDAI recommends that you usegasolines treated with detergent addi-
tives, which help prevent deposit forma-
tion in the engine. These gasolines will
help the engine run cleaner and enhance
performance of the Emission ControlSystem.
A020107AUN
Operation in foreign countries
If you are going to drive your vehicle in
another country, be sure to:
Observe all regulations regarding reg-
istration and insurance.
Determine that acceptable fuel is avail- able.
Diesel engine
A020201AUN
Diesel fuel
Diesel engine must be operated only on
commercially available diesel fuel that
complies with EN 590 or comparable
standard. (EN stands for "European
Norm"). Do not use marine diesel fuel,
heating oils, or non-approved fuel addi-
tives, as this will increase wear andcause damage to the engine and fuelsystem. The use of non-approved fuels and/or
fuel additives will result in a limitation of
your warranty rights.
Diesel fuel of above cetane 51 is used in
your vehicle. If two types of diesel fuel
are available, use summer or winter fuel
properly according to the following tem-
perature conditions.
Above -5°C (23°F) ... Summer type
diesel fuel.
Below -5°C (23°F) ... Winter type diesel fuel.
Watch the fuel level in the tank very care-
fully : If the engine stops through fuel fail-
ure, the circuits must be completely
purged to permit restarting. A020202AUN
Biodiesel
Commercially supplied Diesel blends of no more than 7% biodiesel, commonly
known as "B7 Diesel" may be used in
your vehicle if Biodiesel meets EN 14214
or equivalent specifications. (EN stands
for "European Norm"). The use of biofu-
els exceeding 7% made from rapeseed
methyl ester (RME), fatty acid methyl
ester (FAME), vegetable oil methyl ester
(VME) etc. or mixing diesel exceeding7% with biodiesel will cause increased
wear or damage to the engine and fuel
system. Repair or replacement of worn ordamaged components due to the use of
non approved fuels will not be covered by
the manufactures warranty.
CAUTION
Do not let any gasoline or water
enter the tank. This would make itnecessary to drain it out and tobleed the lines to avoid jamming the injection pump and damaging
the engine.
In winter, in order to cut down incidents due to freezing, paraffinoil may be added to the fuel if the
temperature drops to below -10°C (14°F). Never use more than 20%paraffin oil.
CAUTION - Diesel Fuel
It is recommended to use the regu-
lated automotive diesel fuel for
diesel vehicle equipped with the DPF system.
If you use diesel fuel including highsulfur (more than 50 ppm sulfur)
and unspecified additives, it can cause the DPF system to be dam-aged and white smoke can be emit- ted.
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Maintenance
G020300AEN
Engine compartment precautions (Diesel engine)
The piezo injector operates at highvoltage (maximum 200v). Therefore,
the following accidents may occur.
- Direct contact with the injector orinjector wiring may cause electric
shock or damage your muscle or
nerve system.
- The electromagnetic wave from the operating injector may cause the arti-
ficial heart pacemaker to malfunction.
Follow the safety tips provided below, when you are checking the engine
room while the engine is running.
- Do not touch the injector, injectorwirings, and the engine computer
while the engine is running.
- Do not remove the injector connector while the engine is running.
- People using pacemakers must not go near the engine while the engine
is starting or running.
WARNING - Maintenance
work
Performing maintenance work on a vehicle can be dangerous. You
can be seriously injured while
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
authorized HYUNDAI dealer.
Working under the hood with the engine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine while work-
ing under the hood, make certain
that you remove all jewelry (espe-
cially rings, bracelets, watches,
and necklaces) and all neckties,
scarves, and similar loose cloth-
ing before getting near theengine or cooling fans.WARNING - Diesel Engine
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High-pressure pump, rail, injectorsand high-pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touches the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room while engine is run-
ning, since the high currents in the
electronic engine control system
produce considerable magneticfields.
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Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Valve clearance * 5
Vapor hose and fuel filler cap
II
Fuel tank air filter (if equipped)
For EuropeII
Except EuropeIRIR
Vacuum and crankcase ventilation hosesII
Vacuum hose (for EGR & throttle body) (if equipped)
III IIIII
Fuel filter * 7For EuropeII
Except EuropeIRIR
Fuel lines, hoses and connections II
Cooling system
Inspect every 96,000 km (60,000 miles) or 48 months * 6
Inspect “Coolant level and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 5
: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorized HYUNDAI dealer should per-
form the operation.
* 6
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
* 7
: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule
depends on fuel quality. If there are some important matters like fuel flow restriction, surging, loss of power, hard starting
problem etc, replace the fuel filter immediately regardless of maintenance schedule and consult an authorized HYUNDAI
dealer for details.
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Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.) (FOR EUROPE)
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96 Miles×1,000
12.5 25 37.5 50 62.5 75 87.5 100
Km×1,000 20 40 60 80 100 120 140 160
Fuel filler cap I I
Vacuum hose and crankcase ventilation hose I I I I I I I I
Vacuum hose (for EGR & throttle body) (if equipped)III IIIII
Vacuum pump and vacuum hose I I I I I I I I
Fuel filter cartridge * 3
IIRIIRII
Fuel lines, hoses and connections I I I I I I I I Cooling system Inspect “Coolant level adjustment and leak” every day
Inspect “Water pump” when replacing the drive belt
I : Inspect and if necessary, adjust, correct, clean or replace. R : Replace or change. *3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel, “EN590 or equivalent”. If
the diesel fuel specifications don’t meet the EN590, it must be replaced more frequently. If there are some important safety mat -
ters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately regardless of
maintenance schedule and consult an authorized HYUNDAI dealer for details.
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Maintenance
22
7
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.) (EXCEPT EUROPE)
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Fuel filler cap II
Vacuum and crankcase ventilation hosesIIIIIIII
Vacuum hose (for EGR & throttle body) (if equipped)
III IIIII
Vacuum pump and vacuum hoseIII IIIII
Fuel filter cartridge * 3
RRRR
Fuel lines, hoses and connections I I I I Cooling system
Inspect “Coolant level and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change. *3 : This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel, “EN590 or equivalent”. If
the diesel fuel specifications don’t meet the EN590, it must be replaced more frequently. HYUNDAI recommends "Every
7,500km inspection and every 15,000km replacement”. If there are some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace the fuel filter immediately regardless of maintenance schedule and
consult an authorized HYUNDAI dealer for details.
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727
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AUN Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required.
G050200AUN Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. G050300AEN
Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
G050400AEN
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized HYUNDAI dealer replace
any damaged or leaking parts immedi-
ately.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room while engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
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Maintenance
64
7
Engine compartment main fuse panel
Description Fuse rating Protected component
IGN 1 40A Ignition switch(ACC, IG1)
IGN 2 40A Start relay, Ignition switch(IG2, START)
I/P B+1 50A Fuse(DR LOCK 20A, STOP LP 15A, TAIL LH/RH 10A)
I/P B+2 50A Fuse(P/SEAT 30A, KEY SOL 10A, SUNROOF 15A, RSE/SMART KEY 10A, DEICER 15A), Memory fuse (AUDIO1 15A, ROOM LP 15A)
P/WDW 40A Fuse(P/WDW LH/RH 25A)
BLOWER 40A Blower relay
RR HTD 40A Rear defogger relay, Fuse(MIRR HTD 10A)
ECU 30A Engine control relay (ECU DSL 20A/IGN COIL 20A, ECU2 10A, SNSR1 15A, SNSR2 15A, SNSR3 15A)
ABS 1 40A ABS/ESP control module, Multipurpose check connector
ABS 2 40A ABS/ESP control module, Multipurpose check connector
TCU 1 15A TCM
TPMS 10A Semi active engine mounting solenoid
B/ALARM 10A Burglar alarm horn relay
F/PUMP 20A Fuel pump relay T/SIG 15A BCM
A/CON 10A A/C relay
ECU 1 10A ECM(GSL)
IGN COIL (GSL) 20A Ignition coil #1~#6, Condenser
SNSR 1 (GSL) 15A ECM(GSL), Mass air flow sensor, Oil control valve, Immobilizer module, PCSV, VIV
SNSR 2 (GSL) 15A Fuel pump relay, Oxygen sensor #1~#4
SNSR 3 (GSL) 10A Injector #1~#6, Condenser/Radiator fan relay, A/C relay
ECU 2 (GSL) 10A ECM(GSL)
ECU DSL 20A ECM(DSL), PTC heater relay #1(DSL)
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765
Maintenance
Description Fuse ratingProtected component
SNSR 1 (DSL) 15A Fuel metering unit, EGR actuator, Immobilizer module, EVGT actuator
SNSR 2 (DSL) 15A Fuel pump relay, Rail pressure control valve
SNSR 3 (DSL) 10A Condenser/Radiator fan relay, A/C relay, Lambda sensor
ECU 2 (DSL) 10A Stop lamp switch(DSL)
H/LP LO RH 15A Head lamp(Low) relay RH
H/LP LO LH 15A Head lamp(Low) relay LH
H/LP HI 20A Head lamp(High) relay
FR FOG 15A Front fog lamp relay HORN 15A Horn relay
ABS 10A ABS/ESP control module, ESP switch
DIAG 10A Multipurpose check connector
ECU 3 10A ECM
TCU 2/ GLOW 10A TCM, Stop lamp switch(GSL), Glow control module(DSL), Fuel filter warning sensor(DSL), Air flow sensor(DSL)
SHUNT CONN - Shunt connector
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