2011 Hyundai Sonata Hybrid coolant

715
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
120,000 miles (192,000 km) or 96 months
❑Inspect air conditioning refrigerant
❑Inspect brake fluid
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect parking brake
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑Inspect vacuum hose
❑Inspect vapor hose and fuel filler cap
❑Inspect valve clearance *2
❑Inspect W/pump belt (auto-tensioner, HSG, w/pump)
(First, 60,000 miles (96,000 km or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑Inspect inverter coolant hose
❑Replace air cleaner filter
❑Replace climate control air filter (for evaporator and blower unit)
(Continued)
(Continued)
❑Replace coolant (First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑Replace inverter coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
❑Replace engine oil and filter
(120,000 miles (192,000 km) or 192 months)
❑Replace HSG belt
(120,000 miles (192,000 km) or 96 months)
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free but
periodic inspection is recommended for this maintenance schedule depends
on fuel quality. If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem etc, replace the fuel
filter immediately regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
*
2: Inspect for excessive tappet noise and/or engine vibration and adjust if nec-
essary.
127,500 miles (204,000 km) or 102 months
❑Inspect air cleaner filter
❑Inspect HSG belt
(127,500 miles (204,000 km) or 204 months)
❑Inspect vacuum hose
❑Replace engine oil and filter
(127,500 miles (204,000 km) or 204 months)

Maintenance
16 7
NORMAL MAINTENANCE SCHEDULE (CONT.)
135,000 miles (216,000 km) or 108 months
❑Inspect air cleaner filter
❑Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect HSG belt
(135,000 miles (216,000 km) or 216 months)
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑Inspect W/pump belt (auto-tensioner, HSG, w/pump)
(First, 60,000 miles (96,000 km or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑Inspect inverter coolant hose
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(135,000 miles (216,000 km) or 216 months)
142,500 miles (228,000 km) or 114 months
❑Inspect air cleaner filter
❑Inspect HSG belt
(142,500 miles (228,000 km) or 228 months)
❑Inspect vacuum hose
❑Replace engine oil and filter
(142,500 miles (228,000 km) or 228 months)

717
Maintenance
150,000 miles (240,000 km) or 120 months
❑Inspect air conditioning refrigerant
❑Inspect brake fluid
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect HSG belt
(150,000 miles (240,000 km) or 240 months)
❑Inspect parking brake
❑Inspect rear brake disc/pads
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑Inspect vacuum hose
❑Inspect vapor hose and fuel filler cap
❑Inspect W/pump belt (auto-tensioner, HSG, w/pump)
(First, 60,000 miles (96,000 km or 72 months
after every 15,000 miles (24,000 km) or 24 months)
❑Inspect inverter coolant hose
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace air cleaner filter
(Continued)
(Continued)
❑Replace engine oil and filter
(150,000 miles (240,000 km) or 240 months)
❑Replace coolant (First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑Replace inverter coolant (First, 120,000 miles (192,000 km) or
120 months after every 30,000 miles (48,000 km) or 24 months)
NORMAL MAINTENANCE SCHEDULE (CONT.)
No check, No service required
❑Automatic transaxle fluid
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free but
periodic inspection is recommended for this maintenance schedule depends
on fuel quality. If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problem etc, replace the fuel
filter immediately regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.

Maintenance
20 7
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is
recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs of
the correct heat range.
Valve clearance
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.
Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
Coolant
The coolant should be changed at the
intervals specified in the maintenance
schedule.
Automatic transaxle fluid
Automatic transaxle fluid should not be
checked under normal usage conditions.
But in severe conditions, the fluid should
be changed at an authorized HYUNDAI
dealer in accordance to the scheduled
maintenance at the beginning of this
chapter.
✽ ✽
NOTICE
Automatic transaxle fluid color is basi-
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
Brake fluid
Check brake fluid level in the brake fluid
reservoir. The level should be between
“MIN” and “MAX” marks on the side of
the reservoir. Use only hydraulic brake
fluid conforming to DOT 3 or DOT 4
specification.
CAUTION
The use of a non-specified fluid
could result in transaxle malfunc-
tion and failure.
Use only specified automatic
transaxle fluid. (Refer to
“Recommended lubricants and
capacities” in section 8.)

Maintenance
24 7
WARNING- Removing
radiator cap
Never attempt to remove the radi-
ator cap while the engine is oper-
ating or hot. Doing so might lead
to cooling system and engine
damage and could result in seri-
ous personal injury from escap-
ing hot coolant or steam.
The engine coolant level is influ-
enced by hybrid system tempera-
ture. Before filling the engine
coolant, turn the hybrid vehicle off,
fill the engine coolant carefully.
(Continued)
COOLANT
Inverter coolant
The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the fac-
tory.
Check the antifreeze protection and
coolant level everyday.
If it is near or at MIN, add enough coolant
between MIN and MAX and check the
cooling system for air bleed at an author-
ized HYUNDAI dealer.
Engine coolant
The high-pressure cooling system has a
reservoir filled with year-round antifreeze
coolant. The reservoir is filled at the fac-
tory.
Check the antifreeze protection and
coolant level per every day, at the begin-
ning of the winter season, and before
traveling to a colder climate.
Checking the coolant level
OYFH071070N
CAUTION
Do not confuse the cap of engine
coolant and inverter coolant. If not,
the coolant circulation problem of
engine or Hybrid system may occur
because the cap pressure is different.
CAUTION
When adding coolant, be careful
not to overfill.

725
Maintenance
Check the condition and connections of
all cooling system hoses and heater
hoses. Replace any swollen or deterio-
rated hoses.
The coolant level should be filled
between F and L marks on the side of the
coolant reservoir when the engine is
cool.
If the coolant level is low, add enough
distilled (deionized) water to provide pro-
tection against freezing and corrosion.
Bring the level to F, but do not overfill. If
frequent additions are required, see an
authorized HYUNDAI dealer for a cooling
system inspection.
Recommended engine and inverter
coolant
When adding coolant, use only deion-
ized water or soft water for your vehicle
and never mix hard water in the
coolant filled at the factory. An improp-
er coolant mixture can result in serious
malfunction or engine damage.
The engine in your vehicle has aluminum
engine parts and must be protected by
an ethylene-glycol-based coolant to pre-
vent corrosion and freezing.
DO NOT USE alcohol or methanol
coolant or mix them with the specified
coolant.
Do not use a solution that contains
more than 60% antifreeze or less than
35% antifreeze, which would reduce
the effectiveness of the solution.
OYFH071005N
(Continued)
Turn the engine off and wait until
it cools down. Use extreme care
when removing the radiator cap.
Wrap a thick towel around it, and
turn it counterclockwise slowly to
the first stop. Step back while the
pressure is released from the
cooling system. When you are
sure all the pressure has been
released, press down on the cap,
using a thick towel, and continue
turning counterclockwise to
remove it.
Even if the engine is not operat-
ing, do not remove the radiator
cap or the drain plug while the
engine and radiator are hot. Hot
coolant and steam may still blow
out under pressure, causing seri-
ous injury.

Maintenance
26 7
For mixture percentage, refer to the fol-
lowing table.Changing the coolant
Have coolant changed by an authorized
HYUNDAI dealer according to the
Maintenance Schedule at the beginning
of this section.
WARNING - Radiator cap &
Inverter coolant cap
Do not remove the radiator cap and
inverter coolant cap when the
engine and radiator are hot.
Scalding hot coolant and steam
may blow out under pressure caus-
ing serious injury.
WARNING -Coolant
Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
Radiator coolant can severely
obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
to paint and body trim.
5°F (-15°C) 35 65
-13°F (-25°C) 40 60
-31°F (-35°C) 50 50
-49°F (-45°C) 60 40
Ambient
TemperatureMixture Percentage (volume)
Antifreeze
Water
CAUTION
Put a thick cloth or fabric around
the radiator cap before refilling the
coolant in order to prevent the
coolant from overflowing into
engine parts such as generator.
Radiator cap
Inverter coolant cap
OYFH071006N/OYFH071070N

Maintenance
28 7
WASHER FLUID
Checking the washer fluid level
The reservoir is translucent so that you
can check the level with a quick visual
inspection.
Check the fluid level in the washer fluid
reservoir and add fluid if necessary. Plain
water may be used if washer fluid is not
available. However, use washer solvent
with antifreeze characteristics in cold cli-
mates to prevent freezing.
Checking the parking brake
Check whether the stroke is within spec-
ification when the parking brake pedal is
depressed with 44 lb (20 kg, 196 N) of
force. Also, the parking brake alone should
securely hold the vehicle on a fairly steep
grade. If the stroke is more or less than
specified, have the parking brake adjusted
by an authorized HYUNDAI dealer.
Stroke : 4~5 notch
WARNING -Coolant
Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
Radiator coolant can severely
obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
to paint and body trim.
Windshield washer fluid agents
contain some amounts of alcohol
and can be flammable under cer-
tain circumstances. Do not allow
sparks or flame to contact the
washer fluid or the washer fluid
reservoir. Damage to the vehicle
or occupants could occur.
Windshield washer fluid is poi-
sonous to humans and animals.
Do not drink and avoid contacting
windshield washer fluid. Serious
injury or death could occur.
OYFH071010N
PARKING BRAKE
OYF059023