2011 HYUNDAI I30 diesel

719
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - DIESEL ENGINE
G040400BFD
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
MAINTENANCE ITEM Maintenance
operation Maintenance intervals
Driving condition
Replace more frequently
depending on the condition
Engine oil and For Europe R Every 10,000 km (6,250 miles) or 6 months A, B, C, F, G,
engine oil filter Except Europe R Every 5,000 km (3,000 miles) or 6 months H, I, J, K, L
Air cleaner filter R
C, E
Manual transaxle fluid (if equipped) R Every 120,000 km (80,000 miles) C, D, E, G, H, I, K
Automatic transaxle fluid For Europe R Every 90,000 km (56,250 miles) A, C, D, E, F,
(if equipped) Except Europe R Every 100,000 km (62,500 miles) G, H, I, J
Steering gear rack, linkage and boots I C, D, E, F, G
Inspect more frequently
depending on the condition

721
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AUN Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required.
G050200AUN Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. G050300AFD
Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
G050400AFD
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized HYUNDAI dealer replace
any damaged or leaking parts immedi-
ately.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room while engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.

Maintenance
32
7
FUEL FILTER (FOR DIESEL)
G150100AFD
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in itsbottom.
If water accumulates in the fuel filter, the
warning light comes on when the ignition
switch is in the ON position.
If the light is turned on, take your car to
the authorised HYUNDAI dealer and
have drain the water and checked thesystem. G150200AFD
Fuel filter cartridge replacement
✽✽NOTICE
When replacing the fuel filter cartridge,
use HYUNDAI genuine parts.
G150300AFD Extracting air in the fuel filter (1.6L Diesel engine)
If you drove until you have no fuel left or
if you replaced the fuel filter, be sure to
extract air in the fuel system as it makes
you difficult to start the engine.
1. Disconnect the fuel outlet connector (1) from the fuel filter.
2. Pump up and down until the fuel flows out of the fuel outlet nipple.
✽✽ NOTICE
 Use cloths when you extract air so that the fuel is not sprayed around.
 Clean the fuel around the fuel filter or the injection pump before starting the
engine to prevent fire.
 Finally, check each part if the fuel is
leaking. OFD077020
CAUTION
If the water accumulated in the fuel
filter is not drained at proper times,damages to the major parts such as
the fuel system can be caused by water permeation in the fuel filter.

755
Maintenance
G210101AUN
Memory fuse
Your vehicle is equipped with the memo-
ry fuse to prevent battery discharge if
your vehicle is parked without being
operated for prolonged periods. Use the
following procedures before parking the
vehicle for prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover andpull up the memory fuse.
✽✽ NOTICE
 If the memory fuse is pulled up from the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after replacement. Refer to
“Battery” in this section.
 Even though the memory fuse is
pulled up, the battery can still be dis-
charged by operation of the head-
lights or other electrical devices.
G210200AFD
Engine compartment panel fuse
replacement
1. Turn the ignition switch and all other switches off.
2. Remove the fuse box cover by press- ing the tap and pulling up.
3. Check the removed fuse; replace it if it is blown. To remove or insert the fuse, use the fuse puller in the engine com-
partment fuse panel.
OHD076027
OFD077039
OFD077040
Diesel only

757
Maintenance
✽✽NOTICE
Not all fuse panel descriptions in this
manual may be applicable to your vehi-
cle. It is accurate at the time of printing.
When you inspect the fuse box on your
vehicle, refer to the fuse box label.
Engine compartment
OHD076031L/OFD077041/OHD076031R/OFD077042
G210300AFD
Fuse/Relay panel description
Inside the fuse/relay box covers, you can find the fuse/relay label describing fuse/relay
name and capacity.
Diesel only
Right-Hand drive type
Driver’s side panel
Left-Hand drive type

761
Maintenance
Description Fuse rating Protected componentABS 10A ESP control module, ABS control module, Multi purpose check connector
ECU.2 10A Ignition coil #1,2,3,4(G4FC), PCM(G4GC)
B/UP 10A Back up lamp switch, Transaxle range switch, Cruise control module
H/LP LO RH 10A Head lamp(RH), Head lamp leveling actuator(RH)
Fuse H/LP LO LH 10A Head lamp(LH), Head lamp leveling actuator(LH), Head lamp leveling switch H/LP HI 20A Head lamp Hi relay
SNSR.1 10A Immobilizer module(G4FC/G4GC), Stop lamp switch(D4FB), Lambda sensor(D4FB) etc.
SPARE 10A (Spare)
SPARE 15A (Spare)
SPARE 20A (Spare)
Description Fuse rating Protected component
GLOW PLUG FUSIBLE LINK 80A Glow plug, Air heater
PTC HEATER #1 FUSIBLE LINK 50A PTC heater 1
PTC HEATER #2 FUSIBLE LINK 50A PTC heater 2
PTC HEATER #3 FUSIBLE LINK 50A PTC heater 3
FUEL FILTER HEATER FUSIBLE LINK 30A Fuel filter heater
GLOW PLUG RELAY - Glow plug relay
PTC HEATER RELAY #1 - PTC heater relay 1
PTC HEATER RELAY #2 - PTC heater relay 2
PTC HEATER RELAY #3 - PTC heater relay 3
FUEL FILTER HEATER RELAY - Fuel filter heater relay
Engine compartment (Diesel box)

Maintenance
76
7
Do not modify or tamper with any part
of the engine or emission control sys-
tem. All inspections and adjustments
must be made by an authorized
HYUNDAI dealer.
Avoid driving with a very low fuel level. If you run out of gasoline, it couldcause the engine to misfire and result
in excessive loading of the catalytic
converter.
Failure to observe these precautionscould result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.Diesel Particulate Filter (if equipped)
The Diesel Particulate Filter (DPF) sys-
tem removes the soot emitted from the
vehicle.
Unlike a disposable air filter, the DPF
system automatically burns (oxidizes)
and removes the accumulated soot
according to the driving condition. In
other words, the active burning by engine
control system and high exhaust gas
temperature caused by normal/high driv-
ing condition burns and removes the
accumulated soot.
However, if the vehicle continues to be
driven at low speed for long time, the
accumulated soot may not be automati-
cally removed because of low exhaust
gas temperature. In this particular case,the amount of soot is out of detection
limit, the soot oxidation process by
engine control system may not happen
and the malfunction indicator light may
blink.When the malfunction indicator light
blinks, it may stop blinking by driving the
vehicle at more than 60km/h (37 mph) orat more than second gear with 1500 ~
2000 engine rpm for a certain time (for
about 25 minutes). If the malfunction indicator light contin-
ues to be blinked in spite of the proce-
dure, please visit an authorized
HYUNDAI dealer and then check theDPF system.
If you continue to drive with the malfunc-
tion indicator light blinking for a long
time, the DPF system can be damaged
and fuel consumption can be worsen.
CAUTION -
Diesel Fuel
(if equipped with DPF)
It is recommended to use the regu- lated automotive diesel fuel for
diesel vehicle equipped with the DPF system.
If you use diesel fuel including highsulfur (more than 50 ppm sulfur) and unspecified additives, it can
cause the DPF system to be dam-aged and white smoke can be emit- ted.

Consumer information
4
8
ENGINE NUMBER
OFD087004
1.6L Gasoline engine
2.0L Gasoline engine
1.6L Diesel engineType A
OFD081006
Type BOFD087006
OFD087005
H04000AUN-EE
The engine number is stamped on the engine block as shown in the drawing.