2011 Hyundai H-100 Truck warning

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Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use a suitable tool to feel inside the
hole. The oil level should be within 14mm from its bottom edge. If it is not, check for leaks before adding oil. Torefill the rear axle or bring the oil level up,add oil slowly until it reaches the proper level. Do not overfill.
3. Replace the plug and washer, screw it in with your fingers and then tightensecurely with the wrench.
NOTE: It is recommended that the rear axle oil should be checked by an autho- rized Hyundai dealer.
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CHECKING THE BRAKES
G120A01A-AAT
G120B01A-AAT Checking the Brake Fluid Level
! CAUTION:
Because brakes are essential to the safe operation of the car, it is sug- gested that they be checked andinspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those inter-vals specified in the vehicle mainte- nance schedule in Section 5.
WARNING:
Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also dam- age your vehicle's paint if spilledon it and not removed immediately.
G120C02A-AAT Recommended Brake Fluid Use only hydraulic brake fluid con- forming to DOT 3 or DOT 4 specifica-tions in your braking system. Follow the instructions printed on the con- tainer. G120D01A-AAT To Check the Fluid Level
HHR5015
Left-hand Drive type

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G120E01HR-GAT Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealedcontainer. Do not allow the fluid can or reservoir to remain open any longer than required. This will pre-vent entry of dirt and moisture which can damage the brake system and cause improper operation. To add brake fluid, pull up the cover, wipe away any dirt, and open the fluidreservoir cap. Slowly pour the recom- mended fluid into the reservoir. Do not overfill. Carefully replace the cap on thereservoir and tighten.
The fluid level in the brake fluid reser- voir should be checked periodically. The level should be between the "MIN"and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bringit up to "MAX". Do not overfill.
HHR5015-E
Right-hand Drive type
AIR CONDITIONING CARE
G140A01A-AAT Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checkedperiodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling effi-ciency. When removing such accumu- lations, brush or hose them away care- fully to avoid bending the cooling fans.

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G170A01A-GAT BRAKE PEDAL
G160A01HR
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce thevacuum in the brake booster. Then, using your hand, press down slowly on the brake pedal until you feela change in resistance. This is the brake pedal free-play. The free-play should be within the limitsspecified in the illustration. If it is not, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary.
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2
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CHECKING DRIVE BELTS
Water pump pulley
G190A01HR-GAT
G190A01HR
Drive belts should be checked periodi- cally for proper tension and adjusted ifnecessary. Power steering pulley
Crankshaft pulley
Generator pulley Tension pulley
COMP. pulley
1
2 3
a new belt a used beltProper tension
7 ~ 10 mm9 ~ 12 mm11 ~ 14 mm7 ~ 10 mm
Belt
At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and re-placed if necessary.
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Belt routing should also be checked to be sure there is no interference be-tween the belts and other parts of the engine. After a belt is replaced, the new belt should be adjusted again after twoor three weeks to eliminate slack result- ing from initial stretching after use. WARNING:
The drive belt should be checked when the engine is cool or cold to avoid burning yourself on hot en- gine.

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CHECKING THE BATTERY
G210A01A-AAT
WARNING:
Batteries can be dangerous! When working with batteries, carefully ob-serve the following precautions to avoid serious injuries. D010B01HR
The fluid in the battery contains a strong solution of sulfuric acid, which is poi- sonous and highly corrosive. Be careful not to spill it on yourself or the car. If youdo spill battery fluid on yourself, imme- diately do the following:
NOTE: See page 6-38 for the fuse panel descriptions. G200C01HR-GAT Power Connector
4. Insert the power connector in the
opposite direction.
NOTE:
o If the power connector is pulled up from the fuse panel, the warn- ing chime, audio, clock and inte-rior lamps, etc., will not operate. The following items must be reset after replacement.- Digital Clock
o Even though the power connector
is pulled up, the battery can stillbe discharged by operation of the headlights or other electrical de- vices.
Your vehicle is equipped with a powerconnector to prevent battery discharge if your vehicle is parked without being operated for prolonged periods. Use thefollowing procedures before parking the vehicle for prolonged periods.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver’s side panel cover and pull up the power connector.
HHR4004

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o If battery fluid is on your skin, flush
the affected areas with water for at least 15 minutes and then seek medi- cal assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and getmedical assistance as soon as pos- sible. While you are being driven toget medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk fol-lowed by milk of magnesia, eat a rawegg or drink vegetable oil. Get medi- cal assistance as soon as possible.
While batteries are being charged (ei-ther by a battery charger or by the vehicle's alternator), they produce ex-plosive gases. Always observe these warnings to prevent injuries from oc- curring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.G210B01HR-GET Checking the Battery Keep the battery clean. Any evidence of corrosion around the battery posts orterminals should be removed using a solution of household baking soda and warm water. After the battery terminalsare dry, cover them with a light coating of grease.
WARNING:Always read the following instructions carefully when handling a battery. Keep lighted cigarettes andall other flames or sparks away from the battery. Hydrogen, which is a highlycombustible gas, is always present in battery cells and may explode if ignited.Keep batteries out of the reach of children because batteries contain highly cor-rosive SULFURIC ACID. Do not allow battery acid to con- tact your skin, eyes, cloth-ing or paint finish. If any electrolyte gets intoyour eyes, flush your eyes with clean water for at least 15 minutes and get immedi-ate medical attention. If pos- sible, continue to apply water with a sponge or clothuntil medical attention is re- ceived. If electrolyte gets on yourskin, thoroughly wash the contacted area. If you feel a pain or a burn-ing sensation, get medical attention immediately. Wear eye protection whencharging or working near a battery. Always provide ventilationwhen working in an en- closed space. An inappropriately disposedbattery can be harmful to the environment and human health. Dispose the batteryaccording to your local law(s) or regulation.

6 DO-IT-YOURSELF MAINTENANCE
26POWER STEERING FLUID LEVEL
G230A03A-GAT The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the ignition is "OFF", thencheck to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluidreservoir. NOTE: Grinding noise from the power steer- ing pump may be heard immediatelyafter the engine is started in extremely cold conditions (below - 20°C). If the noise stops during warm up, there isno abnormal function in the system. HHR5014CHECKING ELECTRIC COOLING FANS
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G220B01A-AAT Checking Engine Cooling Fan The engine cooling fan should come on automatically if the engine coolant tem- perature is high. G220C01TB-GAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comeson automatically to be controlled by ECU.
G220A01A-AAT
WARNING:
The cooling fan is controlled by en- gine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan, so that you are not injured by a rotating fanblade. As the engine coolant temper- ature decreases the fan will automat- ically shut off. This is a normal con-dition.
o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid toleak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.
o Never attempt to charge the bat- tery when the battery cables areconnected.
o The electrical ignition system works with high voltage.Never touch these componentswith the engine running or the ignition switched on.

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!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully clean away
any fuel which spilled onto nearbyparts coming out of the air plug, because such accumulations of fuel might ignite and cause a fire. G300A01HR-GAT REMOVAL OF WATER FROM THE FUEL FILTER
HHR4045
If the fuel filter warning light illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter. HHR4047
2. Operate the hand pump slowly 6 or 7 times in order to force the water out through the drain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air plug and bleed the air. (Refer to "Bleeding the fuel system")
5. Check to be sure that the warning
light illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest au-thorized HYUNDAI dealer.

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!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully wipe away any
water drained out in this manner,because the fuel mixed in the wa- ter might be ignited and result in a fire.
HEADLIGHT AIMING ADJUSTMENT
7. Adjust each cut-off line of the lowbeam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screwdriver - HORIZONTALAIMING. G290A01HR
Horizontal aiming
Vertical aiming
G290A01FC-GAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools).
4. Clean the head lights lens and turn
on the headlight (low beam).
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat- tern) and the horizontal line (through the center of each headlight beam pattern) on the aiming screen. And then, draw a horizontal parallel line at 30 mm (1.18 in.) under thehorizontal line.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundaidealer.