2011 Hyundai H-100 Truck warning

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VEHICLE MAINTENANCE REQUIREMENTS
9
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EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be
changed at those intervals specified in the maintenance schedule. If the ve- hicle is being driven in severe condi-tions, more frequent oil and filter changes are required.
F060N01HR-GAT
o Valve Clearances
An incorrect valve clearance will not
only result in rough engine operation, but will also cause excessive noiseand reduced engine output.
Inspect valve clearance and adjust as
required while the engine is hot.
See page 9-4 for the valve clearance
description. F060D01TB-GAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have a trained technician replace any damaged or leaking parts immediately. F060C01A-AAT
o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently.After installing a new filter, run theengine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians.
WARNING:
Never work on injection system withengine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious injury, if it touch the body. People using pacemakers should not move than30cm closer to the ECU or wiring harness within the engine room while engine is running, since thehigh currents in the Common Rail system produce considerable mag- netic fields.

6 DO-IT-YOURSELF MAINTENANCE
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FRONT OPEN SERVICE PANEL
G010A01HR-GAT
1. Engine Coolant Reservoir
2. Air Conditioner Filter (If Installed)
3. Windshield Washer Fluid Reservoir Cap G010A01HR
WARNING:
Do not press excessivelyor step on the hood. This can cause the hood to fall and result in seriousinjury.

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!WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new gasket and retighten by turning it clockwise.
Tightening torque : 3.5 ~ 4.5 kgf.m
5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A certainamount of oil will come out when you remove the filter. So be sure to have your drain pan in place underneathit.
6. Install a new oil filter in accordance
with the instructions on the carton oron the filter itself. Do not over-tighten.
Tightening torque: 2.3 ~ 2.5 kgf.m Be sure that the mounting surfaceon the engine is clean and that theold gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil beforeinstallation.!
7. Remove the engine oil level dipstick.
8. Refill the crankcase with the recom- mended engine oil slowly. Refer to the specification in chapter 9 for engine oil capacity.
CAUTION:
Slowly pour the recommended oilby using a funnel. Do not overfill not to damage the engine.
9. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
10. Shut off the engine and recheck the
oil level.
NOTE: Always dispose of used engine oil in an environmentally acceptable man-ner. It is suggested that it be placed in a sealed container and taken to a service station for reclamation. Donot pour the oil on the ground or put it into the household trash. WARNING:
Used motor oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periods of time. Wash your hands thoroughlywith soap and warm water as soon as possible after handling used oil.
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6 DO-IT-YOURSELF MAINTENANCE
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G050B01A-AAT Recommended Engine Coolant Use a high quality ethylene-glycol cool- ant in a 50/50 mix with water. Theengine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives shouldnot be used. The cooling system must be maintained with the correct con- centration and type of engine coolantto prevent freezing and corrosion. Never allow the concentration of anti- freeze to exceed the 60% level or gobelow the 35% level, or damage to the cooling system may result. For proper concentration when adding or replacingthe engine coolant, refer to the following table.
Water
65% 60% 50% 40%
Antifreeze
solution 35% 40% 50%60%
Ambient
temperature
°C ( °F)
-15 (5)
-25 (-13)-35 (-31) -45 (-49) Engine coolant
concentration HHR4010
G050C01A-GAT To Check the Coolant Level The coolant level can be seen on the side of the plastic coolant reservoir.The level of the coolant should be between the "L" and "F" lines on the reservoir when the engine is cold. If thelevel is below the "L" mark, add engine coolant to bring it up between "L" and "F". If the level is low, inspect forcoolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspec-tion and diagnosis of the reason.
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CHECKING AND CHANGING THE ENGINE COOLANT
G050A01A-AAT
WARNING:
Do not remove the radiator cap when the engine is hot. When the engine ishot, the engine coolant is under pres- sure and may erupt through the open- ing if the cap is removed. You couldbe seriously burned if you do not observe this precaution. Do not re- move the radiator cap until the radia-tor is cool to the touch.

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G050D01HR
G050D01HR-GAT To Change the Coolant The coolant should be changed at those intervals specified in the vehiclemaintenance schedule in Section 5.
CAUTION:
Engine coolant can damage the fin-ish of your car. If you spill enginecoolant on the car, wash it off thor- oughly with clean water.
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1. Park the car on level ground, set the parking brake and lift up the front passenger's seat. (Refer to "To in- spect the Engine Compartment Un- der the Front Passenger's Seat" onpage 1-13). 2. Turn the radiator cap counterclock-
wise without pressing down on it,until it stops. This relieves any pres-sure remaining in the cooling sys- tem. And remove the radiator cap by pushing down and turning counter-clockwise.
WARNING:
Remove the radiator cap when the radiator is cool. 3. Be sure your drain receptacle is in
place. Open the drain cock on the radiator. Allow all the engine coolant to drain from the cooling system, then securely close the drain cock.
4. Check Section 9 for the capacity of the cooling system in your car. Then,following the manufacturer's direc-tions on the engine coolant contain- er, add the appropriate quantity of coolant to the radiator.
5. Fill the radiator with clean demineral- ized or distilled water. Continue toadd clean demineralized or distilledwater in small quantities until the fluid level stays up in the radiator neck.
G050D02HR

6 DO-IT-YOURSELF MAINTENANCE
12CHANGING THE AIR CLEANER FILTER
G070A01HR-GAT
The air cleaner filter is located in front of the front tire on the right side. The replacement of air cleaner filter is performed in the following manner.
1. Unsnap the clips around the cover.
2. When this is done, the cover can be taken off, the old filter removed and the new filter put in its place.
Genuine Hyundai replacement parts arerecommended. CAUTION:
o Operating your vehicle without a proper air filter in place can result in excessive engine wear.
o When removing the air cleaner filter, be careful that dust or dirtdoes not enter the air intake. Thesemay result in damage to the air cleaner filter.
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HHR5013
!WARNING:
The cooling fan is controlled by en- gine coolant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant tem-perature decreases, the fan will auto- matically shut off. This is a normal condition.
6. Start the engine, top off the radiator
with water, open the hood and thenadd engine coolant to the reservoir until the level is between "L" and "F".
7. Replace the radiator and reservoir
caps and check to be sure the draincocks are fully closed and not leak- ing.

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CAUTION:
o Radiator antifreeze (engine cool- ant) should not be used in the washer system because it will damage the car's finish.
o The washer should not be oper- ated if the washer reservoir isempty. This can damage thewasher fluid pump.!
CHECKING THE TRANSMISSION OIL (MANUAL)
G100A03HR-GAT
G100A01HR
Transmission lubricant in the manual transmission should be checked at those intervals specified in the vehiclemaintenance schedule in Section 5. Recommended Oil Use only HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) in the manualtransmission. Manual Transmission Oil Capac- ity The oil capacity of the manual trans- mission is 2.4 liters (2.6 N/A)/1.95 liters(2.5 TCI).
Drain plug Filler plug
!WARNING:
o Windshield washer fluid agents contain some amounts of alcohol and can be flammable under cer- tain circumstances. Do not allow sparks or flame to contact thewasher fluid or the washer fluid reservoir. Damage to the vehicle or its occupants could occur.
o Windshield washer fluid is poi- sonous to humans and animals.Do not drink windshield washerfluid. Serious injury or death could occur.
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G100B01HP-GAT To Check the Maunal Transmis- sion Fluid Level
G100B01L
WARNING:
It is always better to check the trans- mission oil level when the engine is cool or cold. If the engine is hot, you should exercise great caution toavoid burning yourself on hot en- gine or exhaust parts.

6 DO-IT-YOURSELF MAINTENANCE
16CHECKING THE REAR AXLE OIL
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Park the car on level ground with the engine off.
1. Using a wrench of the correct size,
loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use your finger or suitable tool to
feel inside the hole. The oil levelshould be at its bottom edge. If it is not, check for leaks before addingoil. To refill the transmission or bring the oil level up, add oil slowly until it reaches the proper level. Do notoverfill.
3. Replace the plug and washer, screw
it in with your fingers and then tightensecurely with the wrench. G130A01HR-GAT
G130A01HR
Rear axle oil should be checked at those intervals specified in the vehicle maintenance schedule in Section 5. Recommended Oil See page 9-5. Rear Axle Oil Capacity The oil capacity of the rear axle is 1.5 liters (2.6 N/A)/ 1.7 liters (2.5 TCI). WARNING:
The rear axle oil should be checkedwhen the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning your-self on hot engine or exhaust parts.
Drain plug
Filler plug
G130B01HR-GAT To Check the Rear Axle Oil Level
G130B01HR
14mm