2011 Hyundai H-100 Truck oil

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DO-IT-YOURSELF MAINTENANCE
17
Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen the oil filler plug by turning it counterclockwise and remove it with your fingers.
2. Use a suitable tool to feel inside the
hole. The oil level should be within 14mm from its bottom edge. If it is not, check for leaks before adding oil. Torefill the rear axle or bring the oil level up,add oil slowly until it reaches the proper level. Do not overfill.
3. Replace the plug and washer, screw it in with your fingers and then tightensecurely with the wrench.
NOTE: It is recommended that the rear axle oil should be checked by an autho- rized Hyundai dealer.
!
CHECKING THE BRAKES
G120A01A-AAT
G120B01A-AAT Checking the Brake Fluid Level
! CAUTION:
Because brakes are essential to the safe operation of the car, it is sug- gested that they be checked andinspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those inter-vals specified in the vehicle mainte- nance schedule in Section 5.
WARNING:
Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also dam- age your vehicle's paint if spilledon it and not removed immediately.
G120C02A-AAT Recommended Brake Fluid Use only hydraulic brake fluid con- forming to DOT 3 or DOT 4 specifica-tions in your braking system. Follow the instructions printed on the con- tainer. G120D01A-AAT To Check the Fluid Level
HHR5015
Left-hand Drive type

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DO-IT-YOURSELF MAINTENANCE
25
!
o If battery fluid is on your skin, flush
the affected areas with water for at least 15 minutes and then seek medi- cal assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and getmedical assistance as soon as pos- sible. While you are being driven toget medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk fol-lowed by milk of magnesia, eat a rawegg or drink vegetable oil. Get medi- cal assistance as soon as possible.
While batteries are being charged (ei-ther by a battery charger or by the vehicle's alternator), they produce ex-plosive gases. Always observe these warnings to prevent injuries from oc- curring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.G210B01HR-GET Checking the Battery Keep the battery clean. Any evidence of corrosion around the battery posts orterminals should be removed using a solution of household baking soda and warm water. After the battery terminalsare dry, cover them with a light coating of grease.
WARNING:Always read the following instructions carefully when handling a battery. Keep lighted cigarettes andall other flames or sparks away from the battery. Hydrogen, which is a highlycombustible gas, is always present in battery cells and may explode if ignited.Keep batteries out of the reach of children because batteries contain highly cor-rosive SULFURIC ACID. Do not allow battery acid to con- tact your skin, eyes, cloth-ing or paint finish. If any electrolyte gets intoyour eyes, flush your eyes with clean water for at least 15 minutes and get immedi-ate medical attention. If pos- sible, continue to apply water with a sponge or clothuntil medical attention is re- ceived. If electrolyte gets on yourskin, thoroughly wash the contacted area. If you feel a pain or a burn-ing sensation, get medical attention immediately. Wear eye protection whencharging or working near a battery. Always provide ventilationwhen working in an en- closed space. An inappropriately disposedbattery can be harmful to the environment and human health. Dispose the batteryaccording to your local law(s) or regulation.

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DO-IT-YOURSELF MAINTENANCE
27
G350B01HR-GAT BLEEDING THE FUEL SYSTEM
The fuel system should be bled to remove air as described in the illustra-tion if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used fora long time.
1. Loosen the air plug at the upper part of the fuel filter.
NOTE: The fuel filter is located under the driver's seat. To bleed the fuel sys- tem, first tilt the driver's seatback forward. (Refer to "To Inspect theEngine Compartment Under the Driver's Seat." on page 1-12.) HHR4046
2. Pump the hand pump until there are
no more bubbles in the fuel coming out of the air plug. When doing this,place a cloth around the air plug to prevent the escaping fuel from spew- ing about.
3. Tighten the air plug when there are no more bubbles in the fuel.
4. Continue pumping until the hand
pump becomes stiff.
5. Finally, check to be sure that there is
no leakage of fuel.If in doubt, consult your nearest au- thorized HYUNDAI dealer. HHR4047
FUEL FILTER
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at regular intervals. The power steering hoses should be re-placed if there is severe surface crack- ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema-ture failure.
It is due to a power steering fluidcharacteristic in extremely cold con-ditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.

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!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully wipe away any
water drained out in this manner,because the fuel mixed in the wa- ter might be ignited and result in a fire.
HEADLIGHT AIMING ADJUSTMENT
7. Adjust each cut-off line of the lowbeam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screwdriver - HORIZONTALAIMING. G290A01HR
Horizontal aiming
Vertical aiming
G290A01FC-GAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools).
4. Clean the head lights lens and turn
on the headlight (low beam).
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat- tern) and the horizontal line (through the center of each headlight beam pattern) on the aiming screen. And then, draw a horizontal parallel line at 30 mm (1.18 in.) under thehorizontal line.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundaidealer.

6 DO-IT-YOURSELF MAINTENANCE
30REPLACEMENT OF LIGHT BULBS
If the vehicle has had front body repair and the headlight assembly has been replaced, an headlight aiming should be checked using an aiming screen asshown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P"shown in the illustration.
2. Dotted lines in the illustration show
the center of headlights. SPECIFICATIONS: "H" Horizontal center line of headlights from ground.Low Deck: 815 mm (32.1 in.) High Deck: 820 mm (32.3 in.) "W" Distance between each headlight center : 1,330 mm (52.4 in.) "L" Distance between the headlightsand the wall that the lights are tested against. : 3,000 mm (118 in.). G260A03A-AAT Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reachthe light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and watt-age rating. See page 6-37 for the wattage descrip- tions.
CAUTION:
o Keep the lamps out of contact with petroleum products, such as oil,gasoline, etc.
o After heavy, driving rain or wash- ing, headlight and taillight lensescould appear frosty. This condi-tion is caused by the temperature difference between the lamp in- side and outside. This is similar tothe condensation on your win- dows inside your vehicle during the rain and doesn’t indicate aproblem with your vehicle. If the water leaks into the lamp bulb circuitry, have the vehicle checkedby an Authorized Hyundai Dealer.
!
G290B01HR-GAT Adjustment After Headlight As- sembly Replacement
G290B01HR-1
H
Ground line
30mm (1.18 in.)
Vertical line
L
Cut-off line "P"
Horizontal line
G290B02HR-1
30mm (1.18 in.)
Front view
Horizontal line
Vertical line
Cut-off lineH
W H
W
Ground line
"P"

6 DO-IT-YOURSELF MAINTENANCE
40
AMPERAGES30A 10A 10A10A 10A 10A 20A 10A 15A 15A 10A 25A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 10A 15A15A15A15A CIRCUIT PROTECTED
Power window relay
Start relay, Glow control module, ECM Front fog lamp relayLeft head lamp, Instrument cluster Right head lamp
Heater control switch, ETACM, Head lamp leveling switch, Blower relay
Wiper motor, Multi-function switch Rear fog lamp relay Cigarette lighterNot used Audio
Power window switchNot used Right position lamp, Right rear combination lamp, License plate lamp Left position lamp, Left rear combination lampNot used
Instrument cluster, Generator resister ECMHazard switch, Back-up lamp switch
ETACM
EGR solenoid valve #1, #2 (2.5 TCI), Glow control module (2.6 N/A),
Fuel water sensor, Neutral switch Not usedHeater control switch Rear window defroster switch Hazard switch
ETACM, Left front door lock actuator
Room lamp, Door warning switch, Audio, ETACM
P/WINDOW START
FRT FOG
H/LP LH
H/LP RH IGN 2
WIPER
RR FOG C/LIGHT P/OUT
AUDIO
RR P/WDW
PTO
TAIL RH THIL LH ABS
CLUSTER ECU
T/SIG IGN 1
IGN COIL
O/S MIRR FOLD'G
PTC HTR
HTD GLASS HAZARD
DR LOCK
ROOM LP
DESCRIPTION
FUSIBLE LINK
FUSE

9 VEHICLE SPECIFICATIONS
2
1st 2nd3rd 4th 5thReverse
Double Cab

Standard Cab
4,795 1,740 1,9652,430 1,485 1,320 High Deck
Standard Cab
1,420
TypeWheel Free PlayRack Stroke Oil Pump Type
Rack and pinion 0 ~ 30 mm (0 ~ 1.18 in.)146 mm (5.75 in.) Vane type
J020HR01HR-GAT POWER STEERING
Long Wheel Base
Front Rear mm
ITEMS
Overall Length Overall WidthOverall Height Wheel Base Wheel Tread
Extra Long Wheel Base Low Deck
Standard Cab
5,120 1,740 1,965 2,6401,485 1,320
J010A01HR-GAT MEASUREMENT
Low Deck
J090A01HR-GATTRANSMISSION Manual Transmission
2.6 N/A 3.986 2.1551.414 1.000 0.8133.814
ITEMS
Gear Ratio2.5 TCI 4.270 2.282

9
VEHICLE SPECIFICATIONS
5
Items
ENGINE OIL (DIESEL) Recommends ENGINE OIL CONSUMPTION MANUAL TRANSMISSION OIL POWER STEERING OIL COOLANT BRAKE FLUID FRONT, REAR WHEEL BEARING REAR AXLE OIL *1. Restricted by driving condition and area
LUBRICATION CHART
Recommended in fieldSAE #30 (ABOVE 0°C) SAE 20W-40 (ABOVE -10°C) SAE 15W-40 (ABOVE -15°C) SAE 10W-30 (-20°C ~ 40°C)SAE 5W-30 (-25°C ~ 10°C) SAE 0W-30 (BELOW 10°C) *1
NORMAL DRIVING CONDITIONSEVERE DRIVING CONDITION HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) PSF-3 HIGH QUALITY ETHYLENE GLYCOL BASE FORALUMINUM RADIATOR DOT 3, DOT 4 or equivalent SAE J310a, MULTI-PURPOSE GREASE NLGI-2or equivalent SAE 90 (-30°C ~ 30°C)SAE 140 (ABOVE 30°C)
API GL-5 SAE 80 (BELOW -30°C)
J080A04HR-GAT
Quantity (liter)
Engine Oil : 5.7
at Oil Pan : 5.1 at Oil Filter : 0.6
Max. 1L/1,500 KmMax. 1L/1,000 Km 2.6 N/A : 2.42.5 TCI : 1.95 0.8 8 As required As required 2.6 N/A : 1.5 2.5 TCI : 1.7
API GL-4
2.6 N/A 2.5 TCI
API CF-4 or ABOVE, ACEA B2 or B3