2011 FORD KUGA washer pump relay

SECTION 501-16 Wipers and Washers
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
501-16-2
Headlamp Washer ........................................................................\
......................................
501-16-4
Headlamp Washer ........................................................................\
......................................
501-16-6
Wipers and Washers — Vehicles Without: Autowipers ......................................................
501-16-8
Wipers and Washers — Vehicles With: Autowipers ...........................................................
ELECTRICAL CONNECTORS 501-16-10
Headlamp Washer Pump ........................................................................\
............................
501-16-10
Headlamp Washer Pump Relay ........................................................................\
.................
501-16-10
Rear Window Wiper Motor ........................................................................\
.........................
501-16-10
Windshield Heated Washer Jet LH ........................................................................\
.............
501-16-11
Windshield Heated Washer Jet RH........................................................................\
............
501-16-11
Windshield Washer Pump ........................................................................\
..........................
501-16-11
Windshield Wiper Motor ........................................................................\
..............................
501-16-11
Windshield Wiper/Washer Switch ........................................................................\
...............
501-16-1
Wipers and Washers
501-16- 1
.
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.TO LIGHT SW. (PIN6).TO FRONT WASHER SWITCH (PIN2)A34 WH-BK WA 0.75
LE21 GN-BK WA 0.35
M
2RW14..
1
C745
2
6C320
1C441
S109
31-DA4 BK WA 4.0
15S-KA21 GN-YE WA 2.5C79
115S-KA21 GN-YE WK 1.5
C79
61.5WK
BK
31-KA21
2.5
WA
BK
31-KA21
G56B
RIGHT FRONT
SIDE MEMBER GND
NDRONICRONT
mp Washer Pump Relay
..Windshield Washer Pump
SIDEMEMBSSIDEMEMBSSSIDEMEMBFRAME
RONICRONICRONICR
501-16-5 Headlamp Washer
2011.0 Kuga (G1313244)
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CCM only
C96
96
+
F129 20A
+
F131 15A
32-KA28 WH-RD WA 0.75
1514C100
C9513C121C96
C1-5
C1-1
C1-3
C1-2R8.
BB03
PM
(+)
(-)
BATTERY
25.0
FWK
RD
30-DA25
1.5
WA
GN-WH
15-DA6
15-DA3 GN-RD WA 4.0
6.0
WA
RD
30-DA1
C9622
RW03
RELAY L.SPEED
1B+
+F11 20A
0.50
WA
BK-BU
31S-BB7
20C96
6.0
WA
RD
30-DA2
+F12 40A4.0
WA
RD
30-BB8
S162
C9627
CCMonly
FRONT WASHER SWITCH
REAR WASHER SW
FRONT WIPER INTERMITANT DATA3FRONT WIPER INTERMITANT DATA2FRONT WIPER INTERMITANT DATA1
FRONT WIPER FAST SW
FRONT WIPER SLOW SW
FRONT WIPER PARK POSITIONREAR WIPER INTERVAL SW
FRONT WIPER INTERVAL SW
REAR WIPER
FRONT WIPER HIGH SPEEDFRONT WIPER LOW SPEED
IGNITION OL RELAY
IGNITION
RAIN SENSORGND MICROCAN
BP02
+15A
F136
S164+F25 10A
+F3
60A
+60A
F4B-1
G8
ENGINE
GROUND
GROUND BATTERY
G1
25.0
FLR9
BK
31-BA1125.0
FLR9
BK
31-BA11A33-KA34 YE-BK WA 0.7532-KA34 WH-BK WA 0.75
M.
RW14C828
2
1
C828
4
C79
2
32-KA34 WH-BK WA 0.7533-KA34 YE-BK WA 0.75
C100
29-KA28 OG-BU
WA0.75
0.50 WA
GN-BU
15-BB7
7C586C58
29-KA28B OG-BU WA 0.75
0.75
WA
WH-RD
32-KA28B2
C59
0.75
WA
BK
31-KA28A
12
C971
C1-2C1-3
C1-1
2
1
M.
RW13
31
3S202
29-KA28A OG-BU WA 0.750.75
WA
WH-RD
32-KA28A
131-DA13B BK WA 1.0S1962.5
WA
BK
31-DA13A1.0
WA
BK
31-DA13B
3
GROUND LEFT
G77A
.Engine Junction Box (EJB)
BATTERAYRBBATTERAYRBBATTERAAYRRBattery
RELAYAL SPEEDRRELAYAAL SPEEDRRRELAYAAL SPEEDWindshield Wiper Intermittent Wipe Relay
Central Junction Box (CJB)
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
.Windshield Washer Pump
.Rear Window Wiper Motor
GROUNDGGROUNDGGGROUNDWHEELARCH
501-16-6 Wipers and Washers—Vehicles Without: Autowipers
2011.0 Kuga (G1223868)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

IGN
GND
SIGNAL
CCM only
+
F129 20A
13C9521C96
C1-5
C1-1
C1-3
C1-2
R8.
BB03
PM
(+)
(-)
BATTERY
30-DA25 RD FWK 25.0
15-DA3 GN-RD WA 4.0
B+
1+60AF3
+20A
F11
31S-BB7 BK-BU WA 0.50
C9622
+
F131 15A
C9620
4.0
WA
RD
30-BB8
6.0
WA
RD
30-DA2
30-DA1 RD WA 6.0
C100141512C98
C526
30.35
WA
WH-GN
8-KA41
1
RW06
0.35
WA
GN-BK
15-KA41
20.35
WA
BK-GN
91-KA41
S203
S205
15-AG12A GN-BK WA 0.35
C9811
0.50
WA
BK-GN
91-DA4
4C98
S162
27C96
15-DA6 GN-WH WA 1.5
+F12 40A
CCMonly
FRONT WASHER SWITCH
REAR WASHER SW
FRONT WIPER INTERMITANT DATA3FRONT WIPER INTERMITANT DATA2FRONT WIPER INTERMITANT DATA1
FRONT WIPER FAST SW
FRONT WIPER SLOW SW
FRONT WIPER PARK POSITIONREAR WIPER INTERVAL SW
FRONT WIPER INTERVAL SW
REAR WIPER
FRONT WIPER HIGH SPEEDFRONT WIPER LOW SPEED
IGNITION OL RELAY
IGNITION
RAIN SENSORGND MICROCAN
BP02
+10A
F100
+
F136 15A
+10AF25S16415-DC25 GN-BU WA 1.0
+F4 60A
31-BA11 BK FLR9 25.031-BA11A BK FLR9 25.0
1
B-
G1
BATTERY
GROUND
GROUND ENGINE G8
M.
RW14C828
2
1
C828
C96
9633-KA34 YE-BK WA 0.7532-KA34 WH-BK WA 0.75
32-KA34 WH-BK WA 0.7533-KA34 YE-BK WA 0.75
4C792
ELECTRONIC GROUND PASSENGER SIDE G19
39C96
1.5
WA
BK-RD
91-DK20
+
F141 10A
C100
0.50
WA
GN-BU
15-BB7
C59
2
31-KA28A BK WA 0.75
1
C971
2
3S202
0.75
WA
OG-BU
29-KA28A32-KA28A WH-RD WA 0.75
131-DA31-DA13B BK WA 1.0
332-K
29-K
0.75
WA
OG-BU
29-KA28
C1-2C1-3
C1-1
2
1
MRW13
.31
0.75
WA
WH-RD
32-KA28
.Engine Junction Box (EJB)
BATTERAYRBBATTERAYRBBATTERAAYRRBattery
RAIN SENSOR
Central Junction Box (CJB)
GROUNDGGROUNDROUNDSUPPORTGROUNDGGGSSSGSGROUNDSSSGGSGROUNDSSSSSSSUPPORT
.Windshield Washer Pump
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
.Rear Window Wiper Motor
501-16-8 Wipers and Washers—Vehicles With: Autowipers
2011.0 Kuga (G1223869)
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Headlamp Washer Pump (G1234785)
12
XW4T-14A464-AJB
C745
TO HEADLAMP WASHER PRESSURE PUMP MOTOR
HARNESS F221050
15S-KA21GN-YEWK1.531-KA21BKWK1.5
Headlamp Washer Pump Relay (G1313062)
Rear Window Wiper Motor (G1234786)
1
32
4S7T-14489-VCA
C971
TO REAR WIPER MOTOR
HARNESS 14B562 PIN 2 => 32-KA28 BK 0.75 WA + 32-KA28A WH-RD 0.75 WA
PIN 1 => 29-KA28 BK 0.75 WA + 29-KA28A OG-BU 0.75 WA
PIN 3 => 31-KA28A BK 0.75 WA
29-KA28AOG-BUWA0.75+ 29-KA28BKWA0.75
31-KA28BKWA0.75
32-KA28AWH-RDWA0.75+ 32-KA28BKWA0.75
Windshield Heated Washer Jet LH (G1234787)
1
2
91AG-14A464-BBC
C721
TO LEFT FRONT WINDOW WASHER JET HEATER
HARNESS 14297
15-HB13GN-BUWA0.75
31-HB13BKWA0.75
201

1.0 Kuga
501-16- 10
Wipers and Washers
501-16-10
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
STARTER MOTOR.
ALTERNATOR
.
TO HEADLAMP CLEANING PUMP
.
TO SMART BOX (PJB)
.
TO PJB (H,WINDSHIELD REL.)
.
FROM PJB
.
TO LOW/HIGH CURRENT TRANSMISSIONSW
.
TO PJB
.
FROM GEAR BOX MODULE
.
FROM HIGH CURRENT TRANSMISSIONSW
.
TO FUEL FILTER HEATER
.
FUEL FIRED HEATER
.
TO PJB
.
HEATER BLOWER
.
TO HORN SWITCH
.
TO HORN
.
TO LIGHT SWITCH (PARK LIGHTS)
.
TO KVM (IGN RELAY)
.
TO LEFT FRONT WINDOW HEATER
.
TO LOW PRESSURE CYCLING SWITCH
.
TO SPS (AFS)
.
TO LOW PRESSURE CYCLING SWITCH
PM
(+) (-)
DC02
B+
1
C10930-BA6B RD WK 35.0
35.0WK
RD
30-BB10B1
+MF1
150A
GROUND ENGINE G8G1
BATTERY
GROUND
B-35.0
FLR9
BK
31-BA11B25.0
FLR9
BK
31-BA11
0.50
WA
BK-BU
31S-BB7
0.50
WA
BK-RD
31S-KA24
2.5
WA
GN-YE
15S-KA21
RW04R9,
C1-5
C1-1C1-3
C1-2
R7
4.0
WA
GN-RD
15-DA3
C96 21
14
C95
C95
15
C1-5
C1-1C1-3
C1-2
DC23
R8
2.5
WA
RD
30-KA25
+30AF23
31S-HB7 BK-BU WA 0.50
+40AF14
15-PE16 GN-WH WA 0.50
C1-5
C1-1C1-3
C1-2
R3 REVERSING LAMP RELAY
C96 33C96 25
+40AF12
4.0
WA
RD
30-BB8
IGNITION OL RELAY
IGNITION
CAN
BP02
1.0
WA
GN-BU
15-DC25
+
10A
F25
S164
+40AF16
64S-DC18 BU-RD WA 4.064S-DC16 BU
-RD WA 4 0
15-HB7 GN-BU WA 0.50
6.0
WA
RD
30-HB7
0.50
WA
GN-OG
15-KA24
15-LG45 GN-BK WA 0.50
91S-LG45 BK-GN WA 0.5015S-LG46 GN-OG WA 0.7515S-LG9 GN-BK WA 0.75
0.75
WA
GN-WH
15-LG280.75
WA
GN-OG
15-LG46
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
0.75
WA
RD
30-PE17
+
F24 15A
0.75
WA
GN-RD
15S-PE8
1.5
WA
RD
30-RD18
+
F21 20A
BK-BU WA
31S-FA23 0.50
C95
32
C1-5
C1-1C1-3
C1-2
H402
,
R10
C1-5
C1-1C1-3
C1-2
R2
RH01
C77
2
+15A
F20
30-GJ8 RD WA 0.7530-GJ7 RD WA 0.75
91S-GJ7 BK-BU WA 0.50
0.75
WA
OG-BU
29S-GJ1
C9513
0.5
WA
BK
31-PE16
S121
31-DA3 BK WA 2.5
G37
LEFT FRONT
GROUND
4.0
WA
BK
31-KA21B
+
F10 30A
C79
1
G31A
LEFT FRONT
ELECTRONIC
GROUND
C90_10C90_22C90_39C90_6
1
C307
25.0
FWK
RD
30-DA25
0.50
WA
GN-BU
15-BB7A
0.50
WA
GN-RD
15-CE8A
15-HB7A GN-BU WA 0.50
0.50
WA
GN-OG
15-KA24A
0.50
WA
GN-BK
15-LG45A
15-PE16A GN-WH WA 0.50
0.50
WA
GN-BU
15-DC25A0.50
WA
GN-BU
15-BB74DC22
,
R4
S118
0.50
WA
BK-GN
91-BB18
0.50
WA
GN-BK
15S-BB18
C113
11
15-DA5 GN-OG WA 1.5
S162
30S-LE29 RD-GN WA 1.0G31A
LEFT FRONT
ELECTRONIC
GROUND
1.0
WA
BK-OG
91-DA3
+
F11 20A
12
C63364S-HB12A BU WA 4.064S-HB25A BU
-RD WA 4 0
C871
1
30-FA23 RD WA 2.5
2.5
WA
RD
30-FA24
1.5
RD
30-BB19D WA
C111
16
22
C111C111
6
C111
24
4.0
WA
GN-OG
15-FA18D
15-FA17 GN-OG WA 0.50
1
C692
15-CE8 GN-RD WA 0.50
16C111
15-FA17A GN-OG WA 0.50
1
C692
Battery
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
,Headlamp Washer Pump Relay
Ignition Overload Relay
Central Junction Box (CJB)
,Blower Motor RelayHorn Relay
GROUNDGGROUNDGGGROUNDFENDER
ELECTRONICEELECTRONICEEELECTRONICFENDER
,
Auxiliary Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-01-2 Power Distribution - Battery Junction Box (BJB)
2011.0 Kuga (G1313248)
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C394
TO ELECTRONIC GROUND (no longer used)BATTERY BACKED SOUNDER: STATUS
RAIN SENSORTO SUNROOF
AMBIENT TEMP SENSOR INTRUSION SENSOR
CRUISE CONTROL SW
ELECTRONIC GROUND SUPPLY ROOF
TO ELECTRONIC GROUND
RENT DEVICE
MINI LIFTGATE FEATURE WILL BE ADDED FOR C394 BOXES ONLY
FROM MINI LIFTGATE REL. SW. EXT. FROM MINI LIFTGATE AJAR SW
NOTES
1 WHERE PINS, FUSES AND RELAYS ARE SHOWN AS SPARE OR PROTECTED THESE NEED
2 SPARE CAPACITY SHOULD NOT BE TAKEN INTO ACCOUNT FOR COSTING
3 THE PJB NEEDS TO BE TESTED WITH MAXIMUM FUNCTIONALITYTO BE POPULATED DURING PROTOTYPE PHASE AND REMOVED FOR PRODUCTION -
THE TRACKS IN THE PCB WILL REMAIN FOR FUTURE USE
3M5T-14489-AR*
3M5T-14A073-B*
32 WAY
C95 GREEN
WHITE
LOW BLUE BROWN BROWN BLACK GREEN
FLOOR - 1 ROOF - 1 32 WAY
C96
46 WAY
C100
C102 C99 41 WAY
46 WAY
FLOOR - 2
COCKPIT - 1 C98 14 WAY
C103
CONNECTOR DETAILS
COCKPIT - 2
BOX NUMBER32 WAY
BLUE
3M5T-14489-AP* 3M5T-14489-ZX* 3M5T-14489-ZV* 3M5T-14489-BP* 98AG-14489-TM* 3M5T-14489-ZR*
FRONT - 2
FRONT - 1
3M5T-14489-AR*TT
3M5T-14A073-B*TT
32WAWWYAAC95GREEN
WHITELOW
BLUE
BROWNBROWN
BLACK
GREEN
FLOOR-1
ROOF-1
32WAWWYAA
C96
46WAWWYAA
C100
C102
C99
41WAWWYAA
46WAWWYAAFLOOR-2
COCKPIT-1
C9814WAWWYAA
C103COCKPIT-2
BOXOONUMBER
32WAWWYAABLUE3M5T-14489-AP*TT3M5T-14489-ZX*TT
3M5T-14489-ZV*TT3M5T-14489-BP*TT
98AG-14489-TM*
3M5T-14489-ZR*TTFRONT-2FRONT-1
THE DOTTED INPUTS / OUTPUTS ARE POPULATED DURING DEVOLOPMENT PHASE
AND MUST BE DEPOPULATED FOR J#1
TO WASHER PUMP FRONT
TO WASHER PUMP REAR
FROM STALK SWITCH FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH
FROM STALK SWITCH
FROM HANDBRAKE SW
FROM BRAKE FLUID LEVEL SWITCH
RADIO FROM INTRUSION SENSOR
TO IP
TO IP
TO CABIN
TO CABIN
FROM LIGHT SWITCH
FROM AMBIENT TEMP SENSOR
FROM CRUISE SW
TO RKE MODULE FROM AC SWITCH
TO KVM MODULE
NOTE:
C102C102C96C103C103C103C96C96C103C98
GND MICROC CONTROL RTNIS GNDAMB TEMP SENS GNDMS CAN -MS CAN +VEHICLE SPEEDRAIN SENSORBATTERY BACKUP SOUNDER
RADIO ANTITHEFT
BRAKE FLUID LEVEL SW
PARK BRAKEHIGH BEAM SWFLASH SW
FRONT WASHER SWITCH
REAR WASHER SW
IS SENSE
AMBIENT TEMP SENSORC CONTROL+-RESRKE SERIAL DATA
HEADLAMP LOW BEAM SW
AUX HEATER REQUEST/HSCOV_FAP
TAILGATE IN TAILGATE AJAR SWTAILGATE INTAILGATE SW EXTERNAL
02
C98C95C98C99C99C98C95C103C98C102C103C103
C102C103C98C95C103C99
C96
C99C99
ntral Junction Box (CJB)
700-01-7 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
BACK TO CHAPTER INDEXTO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Fuel Rail TemperatureSensor....................................... 303-14B
Fuel Rail Temperature Sensor—A................................. 303-14C
Fuel Vaporizer System Fuel Pump—A ...................................... 309-00
Fuel Vaporizer System Glow Plug—A........................................ 309-00
Generator .........................................414-02
Generator .........................................414-02
Generator .........................................414-02
Glove Compartment Lamp............................................ 417-02
Glow Plug 1...................................303-07B
Glow Plug 2...................................303-07B
Glow Plug 3...................................303-07B
Glow Plug 4...................................303-07B
Glow Plug Module.........................303-07B
Glow Plug Relay............................303-07B
Headlamp Assembly LH..................417-01
Headlamp Assembly RH................................................ 417-01
Headlamp Control Module ......................................... 417-01
Headlamp High Beam Relay ............................................ 417-01
Headlamp Leveling Front Sensor .......................................... 417-01
Headlamp Leveling Rear Sensor .......................................... 417-01
Headlamp Low Beam Relay ............................................ 417-01
Headlamp Switch.............................417-01
Headlamp Washer...........................501-16
Headlamp Washer...........................501-16
Headlamp Washer Pump ............................................ 501-16
Headlamp Washer Pump Relay ............................................ 501-16
Headliner—LHD 4WD/LHD FWD............................................. 700-00
Headliner—RHD 4WD/RHD FWD............................................. 700-00
Heated Oxygen Sensor (HO2S) .......................................303-14A
Heated Oxygen Sensor (HO2S)...................................... 303-14C
Heated Rear Window Element........................................ 501-11
Heated Rear Window Element........................................ 501-11Heated Rear Window
Switch ........................................... 501-11
Heated Seats—LHD 4WD/LHD FWD............................................. 501-10
Heated Seats—RHD 4WD/RHD FWD............................................. 501-10
Heated Windshield Element........................................ 501-11
Heated Windshield Relay ............................................ 501-11
Heated Windshield Switch and Heated Rear Window Switch
Assembly ...................................... 501-11
Heated Windshield, Rear Window, Exterior Mirrors and
Washer Jets—Vehicles
Without: Door Module...................501-11
Heated Windshield, Rear Window, Exterior Mirrors and
Washer Jets—Vehicles
Without: Door Module...................501-11
Heated Windshield, Rear Window, Exterior Mirrors and
Washer Jets—Vehicles With:
Door Module.................................501-11
Heated Windshield, Rear Window, Exterior Mirrors and
Washer Jets—Vehicles With:
Door Module.................................501-11
Heater Core Housing Left-Hand View—LHD 4WD/LHD FWD,
V

ehicles With: Air
Conditioning/Automatic
Temperature Control....................700-00
Heater Core Housing Left-Hand View—LHD 4WD/LHD FWD,
Vehicles With: Air
Conditioning/Manual
Temperature Control....................700-00
Heater Core Housing Left-Hand View—RHD 4WD/RHD FWD,
Vehicles With: Air
Conditioning/Automatic
Temperature Control....................700-00
Heater Core Housing Left-Hand View—RHD 4WD/RHD FWD,
Vehicles With: Air
Conditioning/Manual
Temperature Control....................700-00
2011.0 Kuga
Index
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FORD KUGA 2011.0MY WIRING DIAGRAMS