2011 FORD KUGA pcv

SECTION 303-08A Engine Emission Control— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08A-2
Positive Crankcase Ventilation (PCV) Valve Heater Element .............................................
303-08A-1
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-
1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Positive Crankcase Ventilation (PCV) Valve Heater Element (G1230344)
12
6M5T-14A464-GBA
HARNESS 12A690 TO CRANK CASE VENTILATION-HEATER ELEMENT C550 0.75
R2GN-WH15-RD210.75R2BK-WH91-RD21
201

1.0 Kuga
303-08A- 2
Engine Emission Control— 2.5L Duratec (147kW/200PS) - VI5303-08A-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-08B Engine Emission Control— 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve — A ............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor — C .................
303-08B-2
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve ..............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Valve — B ....................................................................
303-08B-3
Exhaust Gas Recirculation (EGR) Valve Position Sensor ..................................................
303-08B-3
Positive Crankcase Ventilation (PCV) Valve .......................................................................
303-08B-1
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Exhaust Gas Recirculation (EGR) Valve Position Sensor (G1230349)
12
6M5T-14A464-GBA
HARNESS 12A690 TO EGR THROTTLE POSITION (CONTROL) C860 G0.75
WKGN-BK15S-RJ37G
0.75WKGN-BK15-RJ37
Positive Crankcase Ventilation (PCV) Valve (G1230350)
12
6M5T-14A464-JBA
HARNESS 12A690 FUEL PRESSURE REGULATOR C859 G1.0
WKGN-BU15S-RL42G1.0WKBK-BU91S-RL42
303-08B-
3
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-3
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.PJB (F141 10A)
.PJB (BACKUP LAMPS)
ENGINE GND
ENGINE GND
M66 MT
1.0R2
GN-YE
15-RL14
+E205 .
+.
E206
+E208 .
+.
E209
91S-RL10 BK-WH R2 0.75
91S-RL11 BK-YE R2 0.75
91S-RL12 BK-BU R2 0.75
91S-RL13 BK-OG R2 0.75
8-RJ3 WH-VT R2 0.5
C7711
C7721
1C775
1C773
2
2
2
2
4
C847
1
0.75WE
WH-BU
8-RJ119-RJ12 BN-BU R2 0.75
1
25
2
26
8336
8915
+1E422
.2C5881
15-RL26 GN-BU R2 0.75
91S-RL26 BK-WH R2 0.7596
1.0R2
GN-YE
15-RL10
31S-GC21 BK-GN R2 0.75
C9541
1
2
1ET46
.
9
91S-RL14 BK-GN R2 0.75+.
E2071C774231.0R2
GN-YE
15-RL13
16
13
C8042
1VREFVOUTVGRD.
E70632C803
VREFVOUTVGRD.
E7079-RJ2
BN-YE R2 0.50
7-RJ2YE-BK R2 0.50
598-RJ2WH-BK R2 0.50
E303
.
E304.
E306 .
E307
.
E305
.
4
13C581
4
13C582
C58331
4
4
13C584
3C5851
4
82
58
34
57
818-RR5 WH R2 0.75
8-RR6 WH-RD R2 0.75
15-RR7 GN-BU R2 1.5
8-RR7 WH-BU R2 0.75
8-RR8 WH-GN R2 0.75
8-RR9 WH-BK R2 0.75
1.5R2
GN-BU
15-RR9
S98
15-RL27 GN-BU R2 0.75
721C5872+E421
.91S-RL27 BK-RD R2 0.75
.
E810
C926218-RJ17 WH-VT R2 0.7512429-RJ17 BN-WH R2 0.75
ETA
M.
E137
G
3G
2
G
5G
6C589
G
4
G
175141974886533-RG3 YE-BU R2 0.7532-RG3 WH-BU R2 0.759-RG3 BN-BU R2 0.758-RG3 WH-BU R2 0.7591S-RG3 BK-OG R2 0.7515S-RG3 GN-RD R2 0.75
37
0.5R2
BN-WH
9-RJ3
3
7-RJ3 YE-RD R2 0.5
1.5R2
GN-BU
15-RR5
S103
15-RR6 GN-BU 1.5R2
15-RR8 GN-BU R2 1.5
1.0R2
GN-YE
15-RL12
2.5R2
BK
91-RR8
2.5R2
BK
91-RR9
2.5R2
BK
91-RR7
2.5R2
BK
91-RR5
91-RR6 BK R2 2.5
8-RJ12 GN-RD WE 0.75412
1E745
.
ENG1
17
0.75R2
YE-BU
7-RJ1244
15-RD21 0.75R2
GN-WH
91-RD21 0.75R2
BK-WH
+E321
.
,
2C550
1C550
ENG2
15-RL11 GN-YE R2 1.0
1C864
G2GC86C86
1
2
ET47
31-LG28 BK R2 0.75
0.75R2
GN-YE
15S-LG3C90 10
39
C90
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 4
.Fuel Injector
.Exhaust Variable Valve Timing (VVT) Oil Control Solenoid
.Engine Oil Pressure (EOP) Switch
.Fuel Injector 3
.Intake Camshaft Position (CMP) Sensor
.Exhaust Camshaft Position (CMP) Sensor
.Ignition Coil-On-Plug 1
.Ignition Coil-On-Plug 2
.Ignition Coil-On-Plug 4
.Ignition Coil-On-Plug 5
.Ignition Coil-On-Plug 3
.Variable Camshaft Timing (VCT) Oil Control Solenoid
.Engine Coolant Temperature (ECT) Sensor
.Throttle Body
.T
Positive Crankcase Ventilation (PCV) Valve Heater Eleme
Reversing Lamp Switch
303-14A-5 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

ENGINE GND
ENGINE GND
1.0R2
GN-YE
15-RL14
+E205 .
+.
E206
+E208 .
+.
E209
91S-RL10 BK-WH R2 0.75
91S-RL11 BK-YE R2 0.75
91S-RL12 BK-BU R2 0.75
91S-RL13 BK-OG R2 0.75
8-RJ3 WH-VT R2 0.5
C7711
C7721
1C775
1C773
2
2
2
2
4
C847
1
0.75WE
WH-BU
8-RJ119-RJ12 BN-BU R2 0.75
1
25
2
26
8336
8915
+1E422
.2C5881
15-RL26 GN-BU R2 0.75
91S-RL26 BK-WH R2 0.7596
1.0R2
GN-YE
15-RL10
31S-GC21 BK-GN R2 0.75
C9541
1
2
1ET46
.
9
91S-RL14 BK-GN R2 0.75+.
E2071C774231.0R2
GN-YE
15-RL13
16
13
C8042
1VREFVOUTVGRD.
E70632C803
VREFVOUTVGRD.
E7079-RJ2
BN-YE R2 0.50
7-RJ2YE-BK R2 0.50
598-RJ2WH-BK R2 0.50
E303
.
E304.
E306 .
E307
.
E305
.
4
13C581
4
13C582
C58331
4
4
13C584
3C5851
4
82
58
34
57
818-RR5 WH R2 0.75
8-RR6 WH-RD R2 0.75
15-RR7 GN-BU R2 1.5
8-RR7 WH-BU R2 0.75
8-RR8 WH-GN R2 0.75
8-RR9 WH-BK R2 0.75
1.5R2
GN-BU
15-RR9
S98
15-RL27 GN-BU R2 0.75
721C5872+E421
.91S-RL27 BK-RD R2 0.75
.
E810
C926218-RJ17 WH-VT R2 0.7512429-RJ17 BN-WH R2 0.75
ETA
M.
E137
G
3G
2
G
5G
6C589
G
4
G
175141974886533-RG3 YE-BU R2 0.7532-RG3 WH-BU R2 0.759-RG3 BN-BU R2 0.758-RG3 WH-BU R2 0.7591S-RG3 BK-OG R2 0.7515S-RG3 GN-RD R2 0.75
37
0.5R2
BN-WH
9-RJ3
3
7-RJ3 YE-RD R2 0.5
1.5R2
GN-BU
15-RR5
S103
15-RR6 GN-BU 1.5R2
15-RR8 GN-BU R2 1.5
1.0R2
GN-YE
15-RL12
2.5R2
BK
91-RR8
2.5R2
BK
91-RR9
2.5R2
BK
91-RR7
2.5R2
BK
91-RR5
91-RR6 BK R2 2.5
8-RJ12 GN-RD WE 0.75412
1E745
.
ENG1
17
0.75R2
YE-BU
7-RJ1244
15-RD21 0.75R2
GN-WH
91-RD21 0.75R2
BK-WH
+E321
.
,
2C550
1C550
ENG2
15-RL11 GN-YE R2 1.0
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 4
.Fuel Injector
.Exhaust Variable Valve Timing (VVT) Oil Control Solenoid
.Engine Oil Pressure (EOP) Switch
.Fuel Injector 3
.Intake Camshaft Position (CMP) Sensor
.Exhaust Camshaft Position (CMP) Sensor
.Ignition Coil-On-Plug 1
.Ignition Coil-On-Plug 2
.Ignition Coil-On-Plug 4
.Ignition Coil-On-Plug 5
.Ignition Coil-On-Plug 3
.Variable Camshaft Timing (VCT) Oil Control Solenoid
.Engine Coolant Temperature (ECT) Sensor
.Throttle Body
.T
Positive Crankcase Ventilation (PCV) Valve Heater Eleme
303-14A-11 Engine Control—Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, LHD 4WD
2011.0 Kuga (G1313075)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.PJB (F141 10A)
.PJB (BACKUP LAMPS)
ENGINE GND
ENGINE GND
M66 MT
1.0R2
GN-YE
15-RL14
+E205 .
+.
E206
+E208 .
+.
E209
91S-RL10 BK-WH R2 0.75
91S-RL11 BK-YE R2 0.75
91S-RL12 BK-BU R2 0.75
91S-RL13 BK-OG R2 0.75
8-RJ3 WH-VT R2 0.5
C7711
C7721
1C775
1C773
2
2
2
2
4
C847
1
0.75WE
WH-BU
8-RJ119-RJ12 BN-BU R2 0.75
1
25
2
26
8336
8915
+1E422
.2C5881
15-RL26 GN-BU R2 0.75
91S-RL26 BK-WH R2 0.7596
1.0R2
GN-YE
15-RL10
31S-GC21 BK-GN R2 0.75
C9541
1
2
1ET46
.
9
91S-RL14 BK-GN R2 0.75+.
E2071C774231.0R2
GN-YE
15-RL13
16
13
C8042
1VREFVOUTVGRD.
E70632C803
VREFVOUTVGRD.
E7079-RJ2
BN-YE R2 0.50
7-RJ2YE-BK R2 0.50
598-RJ2WH-BK R2 0.50
E303
.
E304.
E306 .
E307
.
E305
.
4
13C581
4
13C582
C58331
4
4
13C584
3C5851
4
82
58
34
57
818-RR5 WH R2 0.75
8-RR6 WH-RD R2 0.75
15-RR7 GN-BU R2 1.5
8-RR7 WH-BU R2 0.75
8-RR8 WH-GN R2 0.75
8-RR9 WH-BK R2 0.75
1.5R2
GN-BU
15-RR9
S98
15-RL27 GN-BU R2 0.75
721C5872+E421
.91S-RL27 BK-RD R2 0.75
.
E810
C926218-RJ17 WH-VT R2 0.7512429-RJ17 BN-WH R2 0.75
ETA
M.
E137
G
3G
2
G
5G
6C589
G
4
G
175141974886533-RG3 YE-BU R2 0.7532-RG3 WH-BU R2 0.759-RG3 BN-BU R2 0.758-RG3 WH-BU R2 0.7591S-RG3 BK-OG R2 0.7515S-RG3 GN-RD R2 0.75
37
0.5R2
BN-WH
9-RJ3
3
7-RJ3 YE-RD R2 0.5
1.5R2
GN-BU
15-RR5
S103
15-RR6 GN-BU 1.5R2
15-RR8 GN-BU R2 1.5
1.0R2
GN-YE
15-RL12
2.5R2
BK
91-RR8
2.5R2
BK
91-RR9
2.5R2
BK
91-RR7
2.5R2
BK
91-RR5
91-RR6 BK R2 2.5
8-RJ12 GN-RD WE 0.75412
1E745
.
ENG1
17
0.75R2
YE-BU
7-RJ1244
15-RD21 0.75R2
GN-WH
91-RD21 0.75R2
BK-WH
+E321
.
,
2C550
1C550
ENG2
15-RL11 GN-YE R2 1.0
1C864
G2GC86C86
1
2
ET47
31-LG28 BK R2 0.75
0.75R2
GN-YE
15S-LG3C90 10
39
C90
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 4
.Fuel Injector
.Exhaust Variable Valve Timing (VVT) Oil Control Solenoid
.Engine Oil Pressure (EOP) Switch
.Fuel Injector 3
.Intake Camshaft Position (CMP) Sensor
.Exhaust Camshaft Position (CMP) Sensor
.Ignition Coil-On-Plug 1
.Ignition Coil-On-Plug 2
.Ignition Coil-On-Plug 4
.Ignition Coil-On-Plug 5
.Ignition Coil-On-Plug 3
.Variable Camshaft Timing (VCT) Oil Control Solenoid
.Engine Coolant Temperature (ECT) Sensor
.Throttle Body
.T
Positive Crankcase Ventilation (PCV) Valve Heater Eleme
Reversing Lamp Switch
303-14A-17 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, RHD 4WD
2011.0 Kuga (G1313078)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

ENGINE GND
ENGINE GND
1.0R2
GN-YE
15-RL14
+E205 .
+.
E206
+E208 .
+.
E209
91S-RL10 BK-WH R2 0.75
91S-RL11 BK-YE R2 0.75
91S-RL12 BK-BU R2 0.75
91S-RL13 BK-OG R2 0.75
8-RJ3 WH-VT R2 0.5
C7711
C7721
1C775
1C773
2
2
2
2
4
C847
1
0.75WE
WH-BU
8-RJ119-RJ12 BN-BU R2 0.75
1
25
2
26
8336
8915
+1E422
.2C5881
15-RL26 GN-BU R2 0.75
91S-RL26 BK-WH R2 0.7596
1.0R2
GN-YE
15-RL10
31S-GC21 BK-GN R2 0.75
C9541
1
2
1ET46
.
9
91S-RL14 BK-GN R2 0.75+.
E2071C774231.0R2
GN-YE
15-RL13
16
13
C8042
1VREFVOUTVGRD.
E70632C803
VREFVOUTVGRD.
E7079-RJ2
BN-YE R2 0.50
7-RJ2YE-BK R2 0.50
598-RJ2WH-BK R2 0.50
E303
.
E304.
E306 .
E307
.
E305
.
4
13C581
4
13C582
C58331
4
4
13C584
3C5851
4
82
58
34
57
818-RR5 WH R2 0.75
8-RR6 WH-RD R2 0.75
15-RR7 GN-BU R2 1.5
8-RR7 WH-BU R2 0.75
8-RR8 WH-GN R2 0.75
8-RR9 WH-BK R2 0.75
1.5R2
GN-BU
15-RR9
S98
15-RL27 GN-BU R2 0.75
721C5872+E421
.91S-RL27 BK-RD R2 0.75
.
E810
C926218-RJ17 WH-VT R2 0.7512429-RJ17 BN-WH R2 0.75
ETA
M.
E137
G
3G
2
G
5G
6C589
G
4
G
175141974886533-RG3 YE-BU R2 0.7532-RG3 WH-BU R2 0.759-RG3 BN-BU R2 0.758-RG3 WH-BU R2 0.7591S-RG3 BK-OG R2 0.7515S-RG3 GN-RD R2 0.75
37
0.5R2
BN-WH
9-RJ3
3
7-RJ3 YE-RD R2 0.5
1.5R2
GN-BU
15-RR5
S103
15-RR6 GN-BU 1.5R2
15-RR8 GN-BU R2 1.5
1.0R2
GN-YE
15-RL12
2.5R2
BK
91-RR8
2.5R2
BK
91-RR9
2.5R2
BK
91-RR7
2.5R2
BK
91-RR5
91-RR6 BK R2 2.5
8-RJ12 GN-RD WE 0.75412
1E745
.
ENG1
17
0.75R2
YE-BU
7-RJ1244
15-RD21 0.75R2
GN-WH
91-RD21 0.75R2
BK-WH
+E321
.
,
2C550
1C550
ENG2
15-RL11 GN-YE R2 1.0
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 4
.Fuel Injector
.Exhaust Variable Valve Timing (VVT) Oil Control Solenoid
.Engine Oil Pressure (EOP) Switch
.Fuel Injector 3
.Intake Camshaft Position (CMP) Sensor
.Exhaust Camshaft Position (CMP) Sensor
.Ignition Coil-On-Plug 1
.Ignition Coil-On-Plug 2
.Ignition Coil-On-Plug 4
.Ignition Coil-On-Plug 5
.Ignition Coil-On-Plug 3
.Variable Camshaft Timing (VCT) Oil Control Solenoid
.Engine Coolant Temperature (ECT) Sensor
.Throttle Body
.T
Positive Crankcase Ventilation (PCV) Valve Heater Eleme
303-14A-23 Engine Control—Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, RHD 4WD
2011.0 Kuga (G1313077)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS