2011 FORD KUGA How

SECTION 100-00 General Information
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
100-00-2
About This Manual ........................................................................\
......................................
100-00-2
How to Use This Manual........................................................................\
............................
100-00-3
Circuit Code ........................................................................\
................................................
100-00-7
Wire Insulation Specification (Temperature) .......................................................................
100-00-7
Wire Color Code ........................................................................\
.........................................
100-00-8
Symbols Glossary ........................................................................\
.......................................
100-00-1
General Information
100-00- 1
.
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About This Manual
How to Use This Manual
This manual is structured into Systems, Groups
and Sections. A System covers a specific portion
of the vehicle. The manual is divided into six
Systems: General Information, Chassis,
Powertrain, Electrical, Body and Paint and General
Wiring Information. Each System contains a
number of Groups that contain a number ofSections relating to specific vehicle systems. Each
Section contains a wiring diagram containing all of
the information relating to the specific vehicle
system. Some Sections contain a number of wiring
diagrams that cover a number of different vehicle
variants. Connector location information and
connector face views are provided through links
within the wiring diagram for each vehicle system.
Example:
Chassis > Brake System > Anti-Lock
Control (System > Group > Section)
Wiring Diagram Format
123456
E121455
Description
Item
Circuit code
1
Wire color code
2
Wire insulation specification (temperature)
3Description
Item
Wire diameter (mm²)
4
Connector code
5
Component name
6
2011.0 Kuga 100-00-2
100-00- 2
General Information
100-00- 2
DESCRIPTION AND OPERATION
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DV6 PCM SHOWN
SEE PCM SCHEMATIC FOR OTHER ENGINESDV6DDPCMSHOWN
SEEPCMSCHEMATICAAFOROTHERENGINES
PART OF PCMCANCAN
C541
6
4
321
C5346
4
321
0.35
WA
BK-RD
31S-FA57
0.35
WA
BK-GN
31S-FA56
0.35
WA
BK-OG
31S-FA550.35
WA
GN-YE
15S-FA420.35
WA
BK-BU
31S-FA54
0.35
WA
BK-RD
31S-FB23
0.35
WA
BK-GN
31S-FB22
0.35
WA
BK-OG
31S-FB210.35
WA
GN-YE
15S-FB190.35
WA
BK-BU
31S-FB20
31S-FB13 BK-YE WA 0.35
31S-FB12 BK-WH WA 0.35
31S-FB11 BK-RD WA 0.3515S-FB9 GN-RD WA 0.3531S-FB10 BK-GN WA 0.35
15
14
C5392
1C539
19
18
6
5
23
22
10
C5399C1-1
C1-3
C1-4
C1-6
C1-2
C1-5
M
6H211
C1-1
C1-3
C1-4
C1-6
C1-2
C1-5
M
H201
C1-1
C1-3
C1-4
C1-6
C1-2
C1-5
M
5H206
25
26
C54014
A21
DEFR_D
A20
DEFR_C
DEFR_B A8
DEFR_A A7
A19
PA/FL_D
PA/FL_C A18
A6
PA/FL_B
A5
PA/FL_A
A23
RTEMP_D
RTEMP_C A22
A10
RTEMP_B
RTEMP_A A9A25
RTEMP_POWER
PANEL/FLOR POWER A26
DEFROST POWER A13
MS CAN - B19
MS CAN + B18
RECIRC_C A14
RECIRC_A A1B14
RECIRC POWERA2
RECIRC_B
RECIRC_D A15
CAN
123
4
C533
6
C53921
20
8
713
0.35
WA
BK-OG
31S-FB15
0.35
WA
BK-GN
31S-FB16
123
0.35
WA
GN-BU
15S-FB14
0.35
WA
BK-RD
31S-FB17
0.35
WA
BK-WH
31S-FB186C532
4
C1-1
C1-3
C1-4
C1-6
C1-2
C1-5
M
H227
BK-BU WA 0.50
C692140.50
WA
BK-YE
91S-RE80.50
WA
BK-RD
31S-FA11 BK-YE WK 0.50
0.75WK
BK-BU
91S-PA13
91-DA3 BK-OG WA 1.0
S118
C1-2C1-1
H421C418 C40.50WK
BK-YE
91S-RE8
G3C418BK-BU WA 0.50
BK-OG WA 0.50
E2C419
G31A
LEFT FRONT
ELECTRONIC
GROUND
C90_19
C90_5
H302
12C957
G57A LEFT FRONT
GROUND31-FA6 BK WK 1.0
.
Temperature Blend Door Actuator RH
Footwell Vent/Duct Blend Door Actuator
Recirculation Blend Door Actuator LH
Defrost Vent/Register Blend Door Actuator
g (A/C) Dual Pressure Switch
Air Conditioning (A/C) Cycling Switch
ELECTRONICEELECTRONICEEELECTRONICFENDER
Clutch and Clutch Field Coil
GROUNDGGROUNDGGGROUNDFENDER 2
412-01-16 Climate Control—2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD, Emission Requirements: Stage V, Vehicles With: Automatic Temperature Control
2011.0 Kuga (G1313105)
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DV6 PCM SHOWN
SEE PCM SCHEMATIC FOR OTHER ENGINESDV6DDPCMSHOWN
SEEPCMSCHEMATICAAFOROTHERENGINES
PART OF PCMCANCAN
C5346
4
321
0.35
WA
BK-RD
31S-FB23
0.35
WA
BK-GN
31S-FB22
0.35
WA
BK-OG
31S-FB210.35
WA
GN-YE
15S-FB190.35
WA
BK-BU
31S-FB20
31S-FB13 BK-YE WA 0.35
31S-FB12 BK-WH WA 0.35
31S-FB11 BK-RD WA 0.3515S-FB9 GN-RD WA 0.3531S-FB10 BK-GN WA 0.35
19
18
6
5
23
22
10
C5399C1-1
C1-3
C1-4
C1-6
C1-2
C1-5
M
6H211
C1-1
C1-3
C1-4
C1-6
C1-2
C1-5
M
H201
25
26
A21
DEFR_D
A20
DEFR_C
DEFR_B A8
DEFR_A A7
A19
PA/FL_D
PA/FL_C A18
A6
PA/FL_B
A5
PA/FL_A
A23
RTEMP_D
RTEMP_C A22
A10
RTEMP_B
RTEMP_A A9A25
RTEMP_POWER
PANEL/FLOR POWER A26
DEFROST POWER A13
MS CAN - B19
MS CAN + B18
RECIRC_C A14
RECIRC_A A1B14
RECIRC POWERA2
RECIRC_B
RECIRC_D A15
CAN
123
4
C533
6
C53921
20
8
713
0.35
WA
BK-OG
31S-FB15
0.35
WA
BK-GN
31S-FB16
123
0.35
WA
GN-BU
15S-FB14
0.35
WA
BK-RD
31S-FB17
0.35
WA
BK-WH
31S-FB186C532
4
C1-1
C1-3
C1-4
C1-6
C1-2
C1-5
M
H227
C1-1
C1-3
C1-4
C1-6
C1-2
C1-5
M
6H206
2
2C539
C5391
14C54015S-FA42 GN-YE WA 0.35
C53914
C53915
4
1
6
3
C541
31S-FA57A BK-RD WA 0.35
31S-FA56A BK-GN WA 0.35
31S-FA55A BK-OG WA 0.35
31S-FA54A BK-BU WA 0.35
BK-BU WA 0.50
C692140.50
WA
BK-YE
91S-RE80.50
WA
BK-RD
31S-FA11 BK-YE WK 0.50
0.75WK
BK-BU
91S-PA13
91-DA3 BK-OG WA 1.0
S118
C1-2C1-1
H421C418 C40.50WK
BK-YE
91S-RE8
G3C418BK-BU WA 0.50
BK-OG WA 0.50
E2C419
G31A
LEFT FRONT
ELECTRONIC
GROUND
C90_19
C90_5
H302
12C957
G57A LEFT FRONT
GROUND31-FA6 BK WK 1.0
.
Temperature Blend Door Actuator RH
Footwell Vent/Duct Blend Door Actuator
Defrost Vent/Register Blend Door Actuator
Recirculation Blend Door Actuator RH
g (A/C) Dual Pressure Switch
Air Conditioning (A/C) Cycling Switch
ELECTRONICEELECTRONICEEELECTRONICFENDER
Clutch and Clutch Field Coil
GROUNDGGROUNDGGGROUNDFENDER 2
412-01-24 Climate Control—2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD/RHD FWD, Emission Requirements: Stage V, Vehicles With: Automatic Temperature Control
2011.0 Kuga (G1313107)
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C394
TO ELECTRONIC GROUND (no longer used)BATTERY BACKED SOUNDER: STATUS
RAIN SENSORTO SUNROOF
AMBIENT TEMP SENSOR INTRUSION SENSOR
CRUISE CONTROL SW
ELECTRONIC GROUND SUPPLY ROOF
TO ELECTRONIC GROUND
RENT DEVICE
MINI LIFTGATE FEATURE WILL BE ADDED FOR C394 BOXES ONLY
FROM MINI LIFTGATE REL. SW. EXT. FROM MINI LIFTGATE AJAR SW
NOTES
1 WHERE PINS, FUSES AND RELAYS ARE SHOWN AS SPARE OR PROTECTED THESE NEED
2 SPARE CAPACITY SHOULD NOT BE TAKEN INTO ACCOUNT FOR COSTING
3 THE PJB NEEDS TO BE TESTED WITH MAXIMUM FUNCTIONALITYTO BE POPULATED DURING PROTOTYPE PHASE AND REMOVED FOR PRODUCTION -
THE TRACKS IN THE PCB WILL REMAIN FOR FUTURE USE
3M5T-14489-AR*
3M5T-14A073-B*
32 WAY
C95 GREEN
WHITE
LOW BLUE BROWN BROWN BLACK GREEN
FLOOR - 1 ROOF - 1 32 WAY
C96
46 WAY
C100
C102 C99 41 WAY
46 WAY
FLOOR - 2
COCKPIT - 1 C98 14 WAY
C103
CONNECTOR DETAILS
COCKPIT - 2
BOX NUMBER32 WAY
BLUE
3M5T-14489-AP* 3M5T-14489-ZX* 3M5T-14489-ZV* 3M5T-14489-BP* 98AG-14489-TM* 3M5T-14489-ZR*
FRONT - 2
FRONT - 1
3M5T-14489-AR*TT
3M5T-14A073-B*TT
32WAWWYAAC95GREEN
WHITELOW
BLUE
BROWNBROWN
BLACK
GREEN
FLOOR-1
ROOF-1
32WAWWYAA
C96
46WAWWYAA
C100
C102
C99
41WAWWYAA
46WAWWYAAFLOOR-2
COCKPIT-1
C9814WAWWYAA
C103COCKPIT-2
BOXOONUMBER
32WAWWYAABLUE3M5T-14489-AP*TT3M5T-14489-ZX*TT
3M5T-14489-ZV*TT3M5T-14489-BP*TT
98AG-14489-TM*
3M5T-14489-ZR*TTFRONT-2FRONT-1
THE DOTTED INPUTS / OUTPUTS ARE POPULATED DURING DEVOLOPMENT PHASE
AND MUST BE DEPOPULATED FOR J#1
TO WASHER PUMP FRONT
TO WASHER PUMP REAR
FROM STALK SWITCH FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH
FROM STALK SWITCH
FROM HANDBRAKE SW
FROM BRAKE FLUID LEVEL SWITCH
RADIO FROM INTRUSION SENSOR
TO IP
TO IP
TO CABIN
TO CABIN
FROM LIGHT SWITCH
FROM AMBIENT TEMP SENSOR
FROM CRUISE SW
TO RKE MODULE FROM AC SWITCH
TO KVM MODULE
NOTE:
C102C102C96C103C103C103C96C96C103C98
GND MICROC CONTROL RTNIS GNDAMB TEMP SENS GNDMS CAN -MS CAN +VEHICLE SPEEDRAIN SENSORBATTERY BACKUP SOUNDER
RADIO ANTITHEFT
BRAKE FLUID LEVEL SW
PARK BRAKEHIGH BEAM SWFLASH SW
FRONT WASHER SWITCH
REAR WASHER SW
IS SENSE
AMBIENT TEMP SENSORC CONTROL+-RESRKE SERIAL DATA
HEADLAMP LOW BEAM SW
AUX HEATER REQUEST/HSCOV_FAP
TAILGATE IN TAILGATE AJAR SWTAILGATE INTAILGATE SW EXTERNAL
02
C98C95C98C99C99C98C95C103C98C102C103C103
C102C103C98C95C103C99
C96
C99C99
ntral Junction Box (CJB)
700-01-7 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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