2011 FORD KUGA Glow

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
BACK TO MAIN INDEX TO MODEL INDEX
PAGE 1 OF 2
FORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-07B Glow Plug System— 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-07B-2
Glow Plug 1 ........................................................................\
................................................
303-07B-2
Glow Plug 2 ........................................................................\
................................................
303-07B-2
Glow Plug 3 ........................................................................\
................................................
303-07B-2
Glow Plug 4 ........................................................................\
................................................
303-07B-2
Glow Plug Relay ........................................................................\
.........................................
303-07B-3
Glow Plug Module ........................................................................\
.......................................
303-07B-1
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Glow Plug 1 (G1240684)
1
92BG-14463-GJA
C857
PRE GLOW HEATER ELEMENT 1
HARNESS 14K106 15S-RD15D GN-OG WK 2.5
Glow Plug 2 (G1240685)
1
92BG-14463-GJA
C856
PRE GLOW HEATER ELEMENT 2
HARNESS 14K106 15S-RD15C GN-OG WK 2.5
Glow Plug 3 (G1240686)
1
92BG-14463-GJA
C855
PRE GLOW HEATER ELEMENT 3
HARNESS 14K106 15S-RD15B GN-OG WK 2.5
Glow Plug 4 (G1240687)
1
92BG-14463-GJA
C854
PRE GLOW HEATER ELEMENT 4
HARNESS 14K106 15S-RD15A GN-OG WK 2.5
Glow Plug Relay (G1279922)
2011.0 Kuga
303-07B-
2
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Glow Plug Module (G1313037)
303-07B-3
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B-3
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

14K733
14A280FJB (PARTIAL)
BB03
.
+
F6 60APM
(+) (-)
.
30-DA25 RD FWK 25.0
2.5WK
GN-OG
15S-RD15A2.5WK
GN-OG
15S-RD15B2.5WK
GN-OG
15S-RD15C2.5WK
GN-OG
15S-RD15D
+
.
E244
+
E246
.
1C8541C8561C857C8551
+
E245
.
+
E243.
2.5WK
GN-OG
15S-RD15A2.5WK
GN-OG
15S-RD15B2.5WK
GN-OG
15S-RD15C2.5WK
GN-OG
15S-RD15D
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
+
F24 15A
0.75
WA
RD
30-PE17
+F138 10A
25.0
FLR9
BK
31-BA11
GROUND BATTERY G1
G8
ENGINE
GROUND
27C96
IGNITION
GND MICRO
CAN
BB02
15-PE16 GN-WH WA 0.50
+10A
F25
S164
15-DC25 GN-BU WA 1.0
S162
15-DA6 GN-WH WA 1.5
31
C300
42
1B+
+20A
F11B-1
GROUND
LEFT FRONT
G37
2.5
WA
BK
31-DA3
0.5
WA
BK
31-PE16
S121
31-BA11B BK FLR9 35.0
C90_24C90_25C90_26C90_27
15-RD15A GN-OG WA 0.50
15S-DC28 GN-BU WK 2.5
30-RD15 RD WA 6.0
C1-5
C1-1C1-3
C1-2E609
.
R12
15S-RD15E GN-OG WA 6.0
15S-RD15F GN-RD WK 2.5
2.5WK
GN-BU
15S-RD15G
S124
2.5WK
GN-YE
15S-RD15H
15S-RD15J GN-OG WK 2.5
+
10A
F28
0.50
WA
GN-BU
15-DC25A
GND.
E515
3
C7344
G70A
RIGHT
GROUND
1.5
WA
BK
31-RG2E
17C10015S-RG2E GN-OG WA 1.5
C9622+5A
F111_
+
F3 60A
6.0
WA
RD
30-DA1
15-CG17 GN-OGW31-CG17 BKW91-CG17 BK-RDW
1C988
24
+10A
F130
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02
EJB
Battery
.Glow Plug 2.Glow Plug 4.Glow Plug 3.Glow Plug 1
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
Battery Junction Box
GROUNDGGROUNDGGGROUNDFENDER
.Glow Plug Relay
.
Fuel Pump and Sender Unit
GROUNDGGROUNDGGGROUNDWHEELARCH
Four-Wheel Drive (4WD) Control Module
303-14B-6 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

14K733
14A280FJB (PARTIAL)
BB03
.
+
F6 60APM
(+) (-)
.
30-DA25 RD FWK 25.0
2.5WK
GN-OG
15S-RD15A2.5WK
GN-OG
15S-RD15B2.5WK
GN-OG
15S-RD15C2.5WK
GN-OG
15S-RD15D
+
.
E244
+
E246
.
1C8541C8561C857C8551
+
E245
.
+
E243.
2.5WK
GN-OG
15S-RD15A2.5WK
GN-OG
15S-RD15B2.5WK
GN-OG
15S-RD15C2.5WK
GN-OG
15S-RD15D
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
+
F24 15A
0.75
WA
RD
30-PE17
+F138 10A
25.0
FLR9
BK
31-BA11
GROUND BATTERY G1
G8
ENGINE
GROUND
27C96
IGNITION
GND MICRO
CAN
BB02
15-PE16 GN-WH WA 0.50
+10A
F25
S164
15-DC25 GN-BU WA 1.0
S162
15-DA6 GN-WH WA 1.5
31
C300
42
1B+
+20A
F11B-1
GROUND
LEFT FRONT
G37
2.5
WA
BK
31-DA3
0.5
WA
BK
31-PE16
S121
31-BA11B BK FLR9 35.0
C90_24C90_25C90_26C90_27
15-RD15A GN-OG WA 0.50
15S-DC28 GN-BU WK 2.5
30-RD15 RD WA 6.0
C1-5
C1-1C1-3
C1-2E609
.
R12
15S-RD15E GN-OG WA 6.0
15S-RD15F GN-RD WK 2.5
2.5WK
GN-BU
15S-RD15G
S124
2.5WK
GN-YE
15S-RD15H
15S-RD15J GN-OG WK 2.5
+
10A
F28
0.50
WA
GN-BU
15-DC25A
GND.
E515
3
C7344
G70A
RIGHT
GROUND
1.5
WA
BK
31-RG2E
17C10015S-RG2E GN-OG WA 1.5
C9622+5A
F111_
+
F3 60A
6.0
WA
RD
30-DA1
15-CG17 GN-OGW31-CG17 BKW91-CG17 BK-RDW
1C988
24
+10A
F130
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02
EJB
Battery
.Glow Plug 2.Glow Plug 4.Glow Plug 3.Glow Plug 1
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
Battery Junction Box
GROUNDGGROUNDGGGROUNDFENDER
.Glow Plug Relay
.
Fuel Pump and Sender Unit
GROUNDGGROUNDGGGROUNDWHEELARCH
Four-Wheel Drive (4WD) Control Module
303-14B-12 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO PRE GLOW HEATER 1
.TO PRE GLOW HEATER 2
.TO PRE GLOW HEATER 3
.TO PRE GLOW HEATER 4
.TO STARTER MOTOR
.TO TCM
CAN
CMI = C1E108-C
POWER GND
ACPS RETURN CH 45 ACPS CH 33 ACPS SUPPL CH 21
CH 53 CH 04 POWER GND CH 03 VAPORIZER PUMP CONTROL CMI 07
VAPORIZER GLOW PLUG FEEDBACK CME K3 VAPORIZER GLOW PLUG CONTROL CMI 11 ALTERNATOR COMMAND (PWM) CME J4 ALTERNATOR LOAD CMI 09
O2 SENSOR VM CMI 24 O2 SENSOR IA CMI 22 O2 SENSOR IP CMI 23
O2 SENSOR UN CMI 34
O2 HEATER (PWM) OUTPUT CMI 53
O2 HEATER SUPPL CMI 41 GLOW PLUG DIAGNOSTIC CMI 47
GLOW PLUG CONTROL CME H4
START BLOCKING CME E3
FUEL PUMP RELAY LSD OUTPUT CH 41 STARTER RELAY LSD OUTPUT CH 27
VGT, THROTTLE POSEGR (BYPASS) PO
WAKE UP CH 19
CAN LOW CH 52 CAN HIGH CH 40
T1 AIR INLET TEMP SIGNAL
EXHAUS
T
EXHAUST
INLET METERING VALVE (PWM) OUTPUT CME D4 EGR BYPASS OUTPUT CMI 03
EGR BYPASS SUPPL CMI 17 COOLANT FAN (PWM) OUTPUT CH 13 IGNITION READY CME C1
PWR SUPPLY FOR VGT ACTUATOR CH 01 PWR SUPPLY FOR EGR BYPASS CH 06 PWR SUPPLY FOR O2 HEATER CH 30
CH 05 SWITCHED BATTERY CH 02 MAIN POWER RELAY DRIVE CH 28
CLUTCH BOTTOM SWITCH SIGNAL CH 39
PARTICULATE TRAP PRESSURE SNS/CA
MC
FUEL TEMP/PRE-CAT
A/C RELAY (ON/OFF) OUTPUT CH 16
A/C LOW PRESSURE SWITCH SIGNAL CH 26
A/C MEDIUM PRESSURE SWITCH SIGNAL CME E4
ACCEL PEDAL SENSOR SIGNAL CH 51
CME A2 PARTICULATE TRAP PRESSURE SNS SIG
NCME D2
PARTICULATE TRAP PRESSURE SNS SUPCME C4 EXHAUST GAS TEMP POST-CATALYST SN
SCME A3 EXHAUST GAS TEMP POST-CATALYST SNSCME H2 EXHAUST GAS TEMP PRE-CATALYST SNS CME G2
CO
CO
O
CME F3 AMF/T1 RETURN CME B3 AIR MASS FLOW SIGNAL CME C3
WATER IN FUEL CME D3 CH 22
STOP LAMP SWITCH
NC!
MMT6
SWITCHED BATTERY
POWER GND
CME = C1E108-D
CH = C1E108-E
(SP626 AS CLOSE TO THE PCM AS POSSIBLE)
+
1E167.
SIGPWR
GND
.
1E823
-
+
T11E807
.
C1E108-E_13
C1E108-D_16C1E108-D_13
C1E108-D_20
C1E108-D_39
C1E108-D_19
C1E108-D_28C1E823-A_3
C1E108-C_3C1E167-A_2
C1E807-C_5
C1E807-C_4
C1E108-D_30C1E807-C_2
C1E108-E_53
C1E108-E_3C1E108-E_4
C1E823-A_2
C1E108-D_3
C1E108-E_28
C1E108-D_44
C1E108-C_47
C1E108-E_2
C1E108-E_5
C1E108-E_1
SP482
C1E823-A_1
C1E807-C_3
C1E167-A_1
VE203AC 0.50WK
VT
VE823A 0.50WK
BU-BN
VE720A 0.75WK
VT
VE807B 0.50WK
YE-VT
RE320B 0.75
BU WK
VE808B 0.75WK
BU-GY
BK-GN WK 1.0
A_GD120J
BK-GN WK 1.5
A_GD120ACA_GD120R BK-GN WK 1.5
A_GD120N BK-GN WK 1.5
CBB42AC 0.75WK
GN
CE302AC 0.50WK
YE-BU
CBB02A GN WK 0.50
CE609A 0.50WK
WH-OG
CBB08C GY-YE WK 0.75
GY-YE WK 0.75
CBB08E
CBB08AC 0.75WK
GY-YE
CBB11AA BN WK 0.75
VT-GY WK 0.75
CBB09AC
SIG
GND
1E747
.
SIG
GND
.
1E748
C1E748_2
C1E747_2
C1E749_1C1E749_2
C1E748_1
C1E749_3
C1E747_1
VE726A
0.50WK
YE-GY
VE713A 0.50WK
GN-OG
VE722A 0.50WK
BN
C1E108-E_39CE903GC 0.50WK
BU-OG
SP301
GD129EC BK-YE WK 6.0
G1D129
LEFT FRONT
ENGINE POWER GROUND
0.75WK
GY-YE
CBB08G
C1E108-E_6
C1E108-E_30
GN-WH WK 0.75
CBB12GC1E108-C_17
0.50WK
VT-OG
RE146A
RE145A GY-VT WK 0.50
LE147A BN-BU WK 0.50RE147A 0.50WK
WH-BURE148A 0.50WK
WH-BU
SP302
C1E518_1C1E518_2CE153A GN-VT WK 1.0C1E108-D_40
C1E735_3
C1E735_4C1E735_1C1E735_5C1E735_6C1E735_2AAAO1D 0.50WK
GN-VTAAAO1C WH-BU WK 0.50AAAO1B VT-OG WK 0.50AAAO1A GY-YE WK 0.50
BK-VT WK 0.50
AAAO1F
RD-WH WK 0.50
AAAO1E
C1E108-C_23C1E108-C_22C1E108-C_34C1E108-C_24
C1E108-C_41
C1E108-C_53
0.75WK
GY-YE
CBB08D
0.75WK
GY-YE
CBB08F
C1E108-E_16CH109AC WH-OG WK 0.50
C1E108-E_22CCA29J 0.50WK
GN-RD
VH442BC GN-BN WK 0.50C1E108-E_21
C1E108-E_33C1E108-E_45
C1E108-D_29CDC26B GY-OG WK 0.50
C1E108-E_27YE WK 0.50
CDC12AF
CBB12EC GN-WH WK 1.0
C1ET34_14
C1E108-D_25
C90B 16
C90B 2
C90B21
20
C90B
36
C90B
37
C90B
41
C90B
19
C90B
34
C90B
C90B 17
RH108H
0.50WK
BNLH108BC GY-BN 0.50WK
C90B 8
28
C90B
C90B 4
12
C90B
+
1E518 .
14
C90B
VCCOUTGND
.
1E749
+IP
IA
UN
VM
1E735 .
SP184
C90B 70.50WK
BK-VT
SBE01CC1E108-C_11
0.50WE
GY
SBE01GM
1E523 .C1E523-A_1C1E523-A_20.50WE
BN
SBE01FC1E108-C_7
SBE01A WH-BU WE 1.0C1E156-A_2+
1E156 .
C1E156-A_1SBE01P BK WE 1.0
0.75WK
WH-BU
SBE01EC1E108-D_34
2.5WK
VT
CBB04KC12_E_3
C12_E_4VT WK 2.5
CBB04L
2.5WK
VT
CBB04MC12_E_2
C12_E_12.5WK
VT
CBB04J27
C90B
26
C90B
C90B 25
24
C90B
1.5WK
VT-OG
CBB14A+
1E232
.C1E232-A_1C1E232-A_2GD129C BK-GN WK 1.5C90B 6
2.5
BU-WH WK
CDC35AC11
C90BC11B_1
C1ET47-A_11 2
1ET47
.
C1ET47-A_2
GD120BC BK-GN WK 0.75
BU WK 0.75
CET47AC
VT-WH WK 0.75
CH401ACC1H302-D_2C1H302-D_1GD129DC 1.5WK
BK-GN
.
1H302C90B 18
0.50WK
WH
VDB05L0.50WK
WH-BU
VDB04EC1E108-E_40
C1E108-E_52C90B 151
C90B
SP1140
C90BGN-BU WK 0.75
15-DC33
5
C90B
10-RJ30 GY WK 0.50
91S-RH5 BK-BU WK 0.75
C1E108-E_51
C90B 9C1E108-E_41
C90B3
0.50WK
BK-YE
91S-RE8
0.50WK
BK-BU
91S-PA13
C1E108-E_26
C1E108-D_41
30-BA10 RD WK 0.75C87031
2C8700.50WK
BU
5-EB6A
0.50WK
GY
4-EB6AAS RC
IGREGULATOR
.
DC14C1E108-C_9
C1E108-D_45
10
C90B
39
C90B
C1E108-D_27
C1E108-D_26
SP62613
C90BSBE01B WH-BU WK 1.0
C90B 31C90B32C90B33
91-FA17 BK-RD WK 0.5029
C90B
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve
.
Water-in-Fuel Sensor
1E807.Mass Air Flow (MAF) Sensor
.Pre DPF Exhaust Gas Temperature Sensor
.Post DPF Exhaust Gas Temperature Sensor
ENGINEPOWERGEENGINEPOWERGEEENGINEPOWERGWHEEL ARCH
.Fuel Metering Valve
VE AGN OGVE713AGN OGVE713AGN-OG.Diesel Particulate Filter (DPF) Differential Pressure Sensor
.Heated Oxygen Sensor (HO2S)
.Fuel Vaporizer System Fuel Pump
.Fuel Vaporizer System Glow Plug
.
Fuel Heater
.Reversing Lamp Switch
.Clutch and Clutch Field Coil
.Generator
303-14C-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
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