2011 FORD KUGA fuel

OIL LEVEL SIGNALCME D1
ITION/BOOST PRESS SUPPL BOOST PRESS RTN
CMI 38
BOOST PRESS SIG CMI 32
BOOST TEMP SIG
CMI 08
S/RAIL PRESSURE RETURN
RAIL PRESSURE SIGNAL CMI 20
RAIL PRESSURE SUPPL
CMI 13
FUEL INJECTOR LSD3
CME L4
FUEL INJECTOR HSD3
CME L3
FUEL INJECTOR LSD2
CME M2
FUEL INJECTOR HSD2
CME L2
FUEL INJECTOR LSD4
CME M1
FUEL INJECTOR HSD4
CME L1
FLYWHEELFLYWHEELLL
4 3
2
NC!4
3
2
FUEL INJECTOR LSD1 CME M4
FUEL INJECTOR HSD1
CME M3
CMI 19
THROTTLE POS SIGNAL
THROTTLE POS RETURN
CMI 39
THROTTLE VALVE DRIVE -
CMI 42
THROTTLE VALVE DRIVE +
CMI 30
EGR POS SUPPL CMI 15
EGR POS SIGNAL
CMI 25
TGAS RECIRC VALVE DRIVE - CMI 18
TGAS RECIRC VALVE DRIVE +CMI 06
VGT POSITION RETURN CMI 51
VGT POSITION SIGNAL
CMI 35 CMI 14
VGT (PWM) SUPPL
CMI 05
VGT (PWM) OUTPUT
CMI 04
CMI 40
EGR BYPASS POS SIGNAL
CMI 43
EGR BYPASS POS SUPPL
CMI 16
MPOS RETURNCAM POS SIGNAL
CME E1
CRANK POS/CAM POS SUPPL
TALYST SNS/CPS RETURN CME F1
CME G1
CRANK POS SIGNAL
LOW OIL PRESSURE SWITCH
CMI 31
NALPPL
SRETURNSSIGNAL
SIGNAL
CME B2
FUEL TEMPERATURE SIGNAL
CME J3
CME H3
OLANT TEMPERATURE SIGNAL
OLANT TEMPERATURE RETURN CME A4
1
OILLEVELSIGNALCMED1
ITION/BOOSTPRESSSUPPL
BOOSTPRESSRTNCMI38
BOOSTPRESSSIGCMI32BOOSTTEMPSIGCMI08
S/RAILPRESSURERETURN
RAILPRESSURESIGNALCMI20RAILPRESSURESUPPLCMI13
FUELINJECTORLSD3CMEL4
FUELINJECTORHSD3CMEL3
FUELINJECTORLSD2CMEM2
FUELINJECTORHSD2CMEL2
FUELINJECTORLSD4CMEM1
FUELINJECTORHSD4CMEL1
FUELINJECTORLSD1CMEM4
FUELINJECTORHSD1CMEM3
CMI19THROTTLEPOSSIGNALTHROTTLEPOSRETURNCMI39THROTTLEVALVVVELLDRIVE-CMI42THROTTLEVALVVVELLDRIVE+CMI30
EGRPOSSUPPLCMI15EGRPOSSIGNALCMI25
TGASRECIRCVALVVVELLDRIVE-CMI18
TGASRECIRCVALVVVELLDRIVE+CMI06
VGTPOSITIONRETURNCMI51VGTPOSITIONSIGNALCMI35CMI14
VGT(PWM)SUPPLCMI05VGT(PWM)OUTPUTCMI04
CMI40
EGRBYPASSPPPOSSIGNALCMI43EGRBYPASSPPPOSSUPPLCMI16
MPOSRETURN
CAMPOSSIGNALCMEE1
CRANKPOS/CAMPOSSUPPL
TALTTYSTLLSNS/CPSRETURN
CMEF1CMEG1CRANKPOSSIGNAL
LOWOILPRESSURESWITCHCMI31
NALPPL
SRETURNSSIGNAL
SIGNAL
CMEB2
FUELTEMPERATUREAASIGNALCMEJ3
CMEH3OLANTTEMPERATUREAASIGNAL
OLANTTEMPERATUREAARETURNCMEA4
1
2
1ET46
.
1E810 .
.
1E728
C1E711-D_3
C1E711-D_1C1E711-D_2C1E108-D_7
C1E139-B_1
GOLD
C1E108-C_18
C1E139-B_2 GOLDC1E108-C_6
C1E139-B_4GOLDC1E108-C_40
C1E139-B_3GOLDC1E108-C_15C1E139-B_5GOLD
C1E108-C_25
C1E108-D_35
C1E108-D_47
C1E108-D_23
C1E108-D_24
C1E108-D_11
C1E108-D_12
C1E108-D_36
C1E108-D_48
C1E108-C_14C1E825_2
C1E108-C_35C1E825_1
C1E108-C_51C1E825_3
C1E108-C_31C1ET46_C_2
C1E108-D_33C1E728-A_1C1E728-A_2
C1E108-C_13C1E727-A_3
C1E108-C_20C1E727-A_1C1E727-A_2
C1E108-D_32C1E810-D_1C1E810-D_2
D_VE711A
0.50WK
YE-VT
0.75WK
WH-VT
CE101A
CE102A 0.75WK
YE-BU
RE208A 1.0WK
BU
RE207A GN-VT WK 1.0
RE206A BU-OG WK 1.0
RE205A YE-BU WK 1.0
VE825A 0.50WK
VT-BNRE437A 0.50WK
GY
0.50WK
BU-BN
CE908A
VE728A 0.50WK
GN
0.50WK
VT-WH
RE232D
VE716A 0.50WK
YE
RE141AC 0.50WK
BN-GN
SP184
C1E108-D_37
LE437A YE WK 0.50SP183LE438A 0.50WK
YE
C1E804-A_3C1E804-A_1C1E804-A_4C1E804-A_20.50WK
BU
LE329B
VE804B 0.50WK
GN-BNVE804C 0.50WK
GN-BN
RE804A 0.50WK
GY-BUC1E108-C_38C1E108-C_8C1E108-C_32
LE135A GY-VT WK 0.50
C1E706-1
C1E706-3C1E706-2
0.50WK
GN-BN
LE143BVE706B BN-BU WK 0.50
SP182
C1E108-D_5
LE135AB 0.50WK
GY-VTC1E108-D_6
LE139A 0.50WK
BN-WHVE721A 0.50WK
WH-OGRE139A 0.50WK
GY-OGSP160RE139AA 0.50WK
GY-OG
RE139AB 0.50WK
BN-WH
LE139AB 0.50WK
BN-WH
C1E756-C_3C1E756-C_1
C1E756-C_2
VE721AB 0.50WK
WH-OGC1E108-C_43
C1E137-C_5C1E137-C_4C1E137-C_3C1E137-C_2C1E137-C_1LE428B 0.50WK
BU-WHVE820B 0.50WK
GYRE427BC YE-VT WK 0.50
CE412C YE-VT WK 0.50CE426C 0.50WK
BU-GN
C1E108-C_30C1E108-C_42C1E108-C_39C1E108-C_19
SIG
GND1E432
.C1E432_2C1E432_1VE814A 0.50WK
WH-OGRE814A 0.50WK
BU-OGC1E108-C_4C1E108-C_5
CE205A 1.0WK
GN-BU
CE206A 1.0WK
GY-YE
CE207A 1.0WK
VT-GY
CE208A 1.0WK
YE-OG
LE238A 0.50WK
GYVE727A 0.50WK
BU-BN
RH107BE GN-BU WK 0.50C1E108-D_14
A_RE135A GN-BN WK 0.50
C1E108-C_16
C1E205-B_1C1E205B_2+.
1E205
C1E206-B_1+1E206 .C1E206B_2
C1E207B_2C1E207-B_1+1E207 .
+1E208 .C1E208-B_1C1E208B_2
C11-X_1
C11-X_2
C11-X_3
C11-X_4
C11-Y_1
C11-Y_2
C11-Y_3
C11-Y_4
VREFVOUTVGRD1E727
.
VREFVOUTVGRD1E825
.
GNDTEMPPRES.VCC
1E804
VREFVOUTVGRD
1E711.
VREFVOUTVGRD1E706
.
VREFVOUTVGRD1E139 .
+
VREFVOUTVGRD
1E756
.
VREFVOUTVGRD
1E137.
+
SP1600.50WK
GN-VT
RE238A
SP302RE143B VT WK 0.50
.Engine Oil Pressure (EOP) Switch
.Engine Coolant Temperature (ECT) Sensor
.Fuel Rail Temperature Sensor
..Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Fuel Rail Pressure (FRP) Sensor
.Turbocharger Variable Vane Position Sensor
Manifold Absolute Pressure and Temperature (MAPT) Sensor
.Crankshaft Position (CKP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Exhaust Gas Recirculation (EGR) Valve
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor
.Throttle Body
303-14C-11 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313088)
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.TO KVM (IGN RELAY)
FJB (PARTIAL)
PJB (PA
+60AF6
BB03.
PM
(+) (-)
.
25.0
FWK
RD
30-DA25
+
E244
.
+
.
E246
+
.
E245
+
.
E243
C1-5
C1-1C1-3
C1-2
R5 DIESEL FUEL HEATER
+15AF24
30-PE17 RD WA 0.75
C102 36
+10A
F138
C
25.0
FLR9
BK
31-BA11
G1
BATTERY
GROUND
GROUND ENGINE G8
C96 27
IGNITION
GND MICRO
CAN
BB02
0.50
WA
GN-WH
15-PE16
+F25 10A
S164
1.0
WA
GN-BU
15-DC25
S162
1.5
WA
GN-WH
15-DA6
B+11B-
G37
LEFT FRONT
GROUND
31-DA3 BK WA 2.5
31-PE16 BK WA 0.5
S121
35.0
FLR9
BK
31-BA11B
C90_24C90_25C90_26C90_27
6.0
WA
RD
30-RD15A
15S-RD15A GN-RD WK 2.515S-RD15B GN-BU WK 2.515S-RD15C GN-YE WK 2.515S-RD15D GN-OG WK 2.5
15-DC25A GN-BU WA 0.50
GNDE515
.
C7343
4C734
GROUND RIGHT
G70A
31-RG2E BK WA 1.5
C100
171.5
WA
GN-OG
15S-RG2E22 C96+F111_ 5A
+60A
F3
30-DA1 RD WA 6.0
15-CG1731-CG1791-CG17
C988124
+F130 10A
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02
15-DA5 GN-OG WA 1.5
DC21
. R4
15S-BB18 GN-BK WA 0.50
+
F11 20A
30-BB19D RD WA 1.5
S118
0.50
WA
BK-GN
91-BB18
1.0
WA
BK-OG
91-DA3
G31A
LEFT FRONT
ELECTRONIC
GROUND
C113 11
15S-BB18 GN-BK WA 0.50
18
C219
C1-5
C1-1C1-3
C1-2
R1 VAPORIXER GLOW PLUG RELAY
GLOW P3
C1-1
C1-8C1-3
GLOW P1
C1-2C1-7 GLOW P2C1-6
GLOW P4
C1-4
GND
C1-5
N
MOS
PUISSANCE
N
DRIVER
MOS
PUISSANCE
N
DRIVER
MOS
PUISSANCE
N
DRIVER
MOS
PUISSANCE
DRIVERDIAGNOSTIC
1E513
.4
C94883
6172
5
CBB04K VT WK 2.5
C12_E_3C12_E_4
CBB04L 2.5WK
VTCBB04M VT WK 2.5
C12_E_2C12_E_1
CBB04J VT WK 2.5
C90B 27C90B 2625
C90BC90B 24
GROUND ELECTRONIC LEFT FRONT
G31D
31-RD15 BK WA 6.0
+
F15 20A
30-RE24 RD WA 1.0
0.50
WA
GN-OG
15-RH19
BB03.EJB
Battery
.Glow Plug 2.Glow Plug 4.
Glow Plug 3.Glow Plug 1
GROUNDGGGROUNDGGGGROUNDSUPPORTGROUNDGGGROUNDGGGGROUNDSUPPORT
Battery JunctionB
GROUNDGGROUNDGGGROUNDFENDER
..Fuel Pump and Sender Unit
GROUNDGGROUNDGGGROUNDWHEELARCH
Four-Wheel Drive (4WD) Control Module
.Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
.
Glow Plug Module
ELECTRONICEELECTRONICEEELECTRONICFENDER
303-14C-12 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313088)
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FROM STOP
LAMP SWITCH
ARTIAL)
0.50
WA
GY
10-RJ30
0.75
WA
GN-WH
15S-LG23
15S-PE8 GN-RD WA 0.75
0.50
WA
GN-BU
15-RE17
31
C96C96 38
C100 77-RJ30 YE WA 0.358-RJ30 WH WA 0.35191817C118
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
2
C8251
2
.
E90415-RJ30 GN-YE WA 0.5020
C118
9-RJ30 BN WA 0.35
0.35
WA
YE
7-RJ30
9-RJ30 BN WA 0.3591S-BB6 BK-YE WA 0.35
0.35
WA
WH
8-RJ30
10131431C809
91-RJ30 BK-YE WA 0.50
91S-BB6 BK-YE WA 0.35
S15
3
C82591-BB6 BK-YE WA 0.35
10-RJ30 GY WA 0.50
5
C113
.
PWM
E901
.
6C6485
432C6481
RIGHT FRONT G53A
GROUND
91-DA6A BK-WH WA 0.75
+F34 10A
+10AF36+F35 10A
+F33 10A
+20AF9
1.0
WA
RD
30-RH101.0
WA
RD
30-RH9
0.50
WA
BK-BU
91S-RH9
15-DC33 0.75
WA
GN-BU
15-DC34 0.75
WA
GN-BU
15-RE21 0.75
WA
GN-OG
C100
C90_12
C90_16
C90_21
C90_28
C90_37
C90_40
C90_41
C90_6
C90_8
C90_14
0.50
WA
WH-BU
8-EE1491S-RD15A BK-RD WA 0.50
0.75
WA
GN-BU
15-RN3AS1320.75
WA
GN-BU
15-RN3B
C90_2
R19
E608 .
C100 37
C113
27
0.35
WA
BK-BU
91S-RH5A
0.50
WA
BK-BU
91S-RH5AC90_9
0.75
WA
GN-OG
15-CG17
0.75WK
GN-OG
31-CG17 BK WA 0.7591-CG17 BK-RD WA 1.0
0.75WK
BK1.0WK
BK-RD
1C23428
GROUND RIGHT REAR G45
C100 9
S120
R6 .
E612
1.0
WA
GN-RD
15-RH10E
1.0
WA
GN-RD
15-RH10B
15-RH10A GN-RD WA 1.0GN-RD WA
15-RH10D 1.0
1.0
WA
GN-RD
15-RH10C
91S-RH19 BK-RD WA 0.50C90_715S-RE24 GN-BK WA 1.0C90_13
1C933
2C933
SWITCH
E911
0.75
WA
GN-WH
15-RE32
13
C11314
C113
0.75
WA
GN-WH
15S-RE32C90_3
0.75
WA
GN-WH
15-RE320.75
WA
GN-WH
15S-RE32
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
Box (BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL 2
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
Inertia Fuel Shutoff (IFS) Switch
303-14C-13 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313088)
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Crankshaft Position (CKP) Sensor—D (G1336726)
123
6M5T-14A464-FCA
C1E711-D
TO CRANKSHAFT POSITION SENSOR
HARNESS 12A690 A_RE135A GN-BN WK 0.50 G
D_VE711A YE-VT WK 0.50 G
LE135A GY-VT WK 0.50 G
Diesel Particulate Filter (DPF) Differential Pressure Sensor (G1337085)
123
XW4T-14A464-FB
C1E749
TO DIFFERENTIAL PRESSURE SENSOR
HARNESS 12A690 LE147A BN-BU WK 0.50 G RE147A WH-BU WK 0.50 G
VE713A GN-OG WK 0.50 G
Engine Coolant Temperature (ECT) Sensor—D (G1336729)
12
6M5T-14A464-FBA
C1E810-D
TO ENGINE COOLANT TEMP SENSOR
HARNESS 12A690 VE716A YE WK 0.50 G RE141AC BN-GN WK 0.50G
Engine Oil Pressure (EOP) Switch—C (G1336725)
12
6M5T-14A464-HBA
HARNESS 12A690 TO OIL PRESSURE SWITCH C1ET46-C 0.50WK
BU-BN
CE908A
Fuel Rail Pressure (FRP) Sensor—A (G1336731)
123
6M5T-14A464-CCA
HARNESS 12A690 TO FUEL RAIL PRESSURE SENSOR C1E727-A G0.50WK
BU-BN
VE727A
G0.50WK
GN-VT
RE238A
G
0.50WKGY
LE238A
201

1.0 Kuga
303-14C- 14
303-14C-14
.
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Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

Fuel Rail Temperature Sensor—A (G1336730)
12
6M5T-14A464-FBA
HARNESS 12A690 TO FUEL TEMP SENSOR C1E728-A G
0.50WKGN
VE728A G0.50WK
VT-WH
RE232D
Heated Oxygen Sensor (HO2S) (G1337084)
3
45
6
21
6G9T-14A464-XDA
C1E735
TO HEATED OXYGEN SENSOR
HARNESS 12A690 AAAO1F BK-VT WK 0.50 G AAAO1E RD-WH WK 0.50 G
AAAO1B VT-OG WK 0.50 G AAAO1C WH-BU WK 0.50 G
AAAO1D GN-VT WK 0.50 G AAAO1A GY-YE WK 0.50 G
Intake Camshaft Position (CMP) Sensor (G1336727)
123
6M5T-14A464-HCA
C1E706
TO CAMSHAFT POSITION SENSOR
HARNESS 12A690 LE143B GN-BN WK 0.50 G
VE706B BN-BU WK 0.50 G
RE143B VT WK 0.50 G
Manifold Absolute Pressure and Temperature (MAPT) Sensor—A (G1336728)
1234
3M5T-14A464-FDB
HARNESS 12A690 TO T-MAP SENSOR C1E804-A G0.50WK
GN-BN
VE804B
G
0.50WK
BU
LE329B
C1E804
0.50WK
GY-BU
RE804A
G0.50WK
GN-BN
VE804C
Mass Air Flow (MAF) Sensor—C (G1336732)
123456
3W4T-14A464-VA(XXX)
HARNESS 12A690 TO MASS AIR FLOW SENSOR C1E807-C 0.75WK
BU-GY
VE808B
0.75WK
VT-GY
CBB09AC
0.75WK
BU
RE320B
0.50WK
YE-VT
VE807B
303-14C- 15
303-14C-15
.
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Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

SECTION 309-00 Exhaust System— 2.0L Duratorq-TDCi (DW) Diesel
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
309-00-2
Fuel Vaporizer System Glow Plug — A ........................................................................\
......
309-00-2
Fuel Vaporizer System Fuel Pump — A ........................................................................\
.....
309-00-1
Exhaust System— 2.0L Duratorq-TDCi (DW) Diesel309-00-
1
.
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Fuel Vaporizer System Glow Plug—A (G1337077)
21
97BG-14A464-VBB
C1E156-A
TO VAPORIZER GLOW PLUG
HARNESS 12A690 SBE01A WH-BU WE 1.0
SBE01P BK WE 1.0
Fuel Vaporizer System Fuel Pump—A (G1337078)
12
AU5T-14A464-PA
C1E523-A
TO VAPORIZER FUEL PUMP
HARNESS 12A690
SBE01F BN 0.50 SBE01G GY 0.50
201

1.0 Kuga
309-00- 2
Exhaust System— 2.0L Duratorq-TDCi (DW) Diesel309-00-2
.
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SECTION 310-01 Fuel Tank and Lines
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
310-01-2
Direct Current/Alternating Current (DC/AC) Inverter ..........................................................
310-01-2
Fuel Pump and Sender Unit ........................................................................\
.......................
310-01-2
Fuel Pump Relay ........................................................................\
........................................
310-01-3
Inertia Fuel Shutoff (IFS) Switch ........................................................................\
.................
310-01-3
Water-in-Fuel Sensor ........................................................................\
..................................
310-01-3
Water-in-Fuel Sensor — A ........................................................................\
..........................
310-01-1
Fuel Tank and Lines
310-01- 1
.
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