2011 FORD KUGA Position sensor

Intake Variable Valve Timing (VVT) Oil Control Solenoid (G1230366)
2
1
1X4T-14A464-UA
HARNESS 12A690 TO WT1 INLET CAM C587 0.75
R2BK-RD91S-RL27
0.75R2GN-BU15-RL27
Heated Oxygen Sensor (HO2S) (G1230365)
12
3
456
2S7T-14A464-FA
C935
TO HEATED OXYGEN SENSOR FRONT
HARNESS 12A690
8-RJ14WHR20.75 G
91S-RJ25BK-OGR20.75 G
15-RJ14GN-YER21.0
91S-RJ14BK-YER20.75
9-RJ14BNR20.75G
15S-RJ25GN-RDR20.75 G
Intake Camshaft Position (CMP) Sensor (G1246049)
23
1
2W9T-14A464-SA
C803
TO CAMSHAFT INLET SENSOR
HARNESS 12A690
9-RJ3BN-WHR20.58-RJ3WH-VTR20.5
7-RJ3YE-RDR20.5
Fuel Rail Pressure and Temperature Sensor (G1313503)
1
4
23
1L2T-14A464-XA
C847
TO FUEL PRESSURE & TEMPERATURE SENSOR
HARNESS 12A690 9-RJ12 BN-BU R2 0.75
8-RJ11 WH-BU WE 0.75 8-RJ12 GN-RD WE 0.75
7-RJ12 YE-BU R2 0.75
303-14A-
29
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14A-29
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-14B Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14B-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14B-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14B-14
Accelerator Pedal Position (APP) Sensor ........................................................................\
..
303-14B-14
Brake Pedal Position (BPP) Switch ........................................................................\
............
303-14B-14
Catalytic Converter Differential Pressure Sensor ...............................................................
303-14B-14
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-155
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Clutch Pedal Position (CPP) Switch ........................................................................\
...........
303-14B-15
Engine Coolant Temperature (ECT) Sensor .......................................................................
303-14B-16
Engine Oil Pressure (EOP) Switch ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Exhaust Gas Temperature Sensor ........................................................................\
.............
303-14B-16
Fuel Rail Pressure (FRP) Sensor ........................................................................\
...............
303-14B-17
Fuel Rail Temperature Sensor ........................................................................\
....................
303-14B-17
Intake Air Temperature (IAT) Sensor........................................................................\
..........
303-14B-17
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14B-17
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Mass Air Flow (MAF) Sensor ........................................................................\
......................
303-14B-18
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-19
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-20
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-21
Powertrain Control Module (PCM) ........................................................................\
..............
303-14B-22
Powertrain Control Module (PCM) Relay ........................................................................\
...
303-14B-22
Throttle Position (TP) Sensor ........................................................................\
.....................
303-14B-22
Turbocharger Boost Pressure Sensor ........................................................................\
........
303-14B-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

PSA NUMBERING DEFINATION:PSANUMBERINGDEFINATION:AACYLINDER 1 IS ON FLYWHEEL SIDE
E
0.50WK
BN-RD
9-RJ40.50WK
WH-RD
8-RJ4
8-RJ3 WH-VT WK 0.509-RJ3 BN-WH WK 0.50
1.5WK
GN-RD
15-RL13
1.5WK
BK-OG
91S-RL13
1.5WK
GN-BU
15-RL12
15-RL11 GN-YE WK 1.5
91S-RL11 BK-YE WK 1.5
1.5WK
GN-WH
15-RL10
1.5WK
BK-WH
91S-RL10
C9542
8-RJ11 WH-GN WK 0.509-RJ11 BN-GN WK 0.50
9-RJ5 BN WK 0.50
G2G
C7851
.
E810
G
C7791G2
.
1E7289-RJ12 BN-BU WK 0.50
1
21ET46
.31S-GC21 BK-GN WK 0.50
VREFVOUTVGRD.
E727
G1G2G3C906
2GG
C9261
VREFVOUTVGRD.
E706
VREFVOUTVGRD
E711
.
VREFVOUTVGRD.
1E825
7-RL22 YE-BK WK 0.500.50WK
WH-BK
8-RL220.50WK
BN-YE
9-RL22
C7901G2G+E432
.
9-RJ22 BN-BU WK 0.50
49-RJ22 BU-WH WK 0.50
0.50WK
GN-RD
15-RJ22
7-RJ11 YE-GN WK 0.50
2C586 G
0.75WK
BK-BU
91S-RL50C15-RL50C GN-BU WK 0.75
8-RJ5 WH WK 0.50
0.50WK
WH-BU
8-RJ12
0.50WK
YE-RD
7-RJ4
1.5WK
BK-BU
91S-RL12
23
C9841
+E205
.
+.
E206
+E207
.
C7712S
C7722S
C7732S
2C774S
C7711S
C7721S
C7731S
1C774 S
+.
E208
4
3
G
C8333+
...VREFVOUTVGRD
E130 .
G4
G
C8335
G6
G1
0.50WK
YE-VT
7-RJ3
C419H3
C418D4A1 C418E3 C418
L4 C419
M4 C419
L3 C419
M3 C419
L2 C419
M2 C419
L1 C419
M1 C419
C418B3
C418C4
C417D3D2 C417
C417L2C417L1
D4 C417
M1 C417
C4 C417E2 C417F2 C417
C417H4C417C1C417C2
C417B4C417B1C417C3
A2 C419C4 C419C2 C419
E4 C417E1 C417E3 C417
A2 C418B4 C418
H1 C417K3 C417
C860
1GC8602GC417M20.75WK
GN-BK
15-RJ37
0.75WK
BK-GN
91S-RL715S-RL7 GN-BK WK 0.75
9-RL7 BN-GN WK 0.508-RL7 WH-GN WK 0.507-RL7 YE-GN WK 0.50
15S-RJ37 GN-BK WK 0.75
5
C596
-
+
T1
.
E807
3G
1G3G
0.50WK
WH-BU
8-RJ22C417F12
0.50WK
YE-GN
7-RJ37A8-RJ37A WH-GN WK 0.509-RJ37A BN-GN WK 0.50
VREFVOUTVGRD
E150
.3G1G
2C958 G
E740
.G1C6562G8-RJ17A WH-VT WK 0.50
0.50WK
BN-WH
9-RJ17A
C418B2
C418D3
+
E720
VCCOUTGND
E818
.321C630
0.50WK
YE
7-RJ28
0.50WK
BN
9-RJ280.50WK
WH
8-RJ28
.Engine Coolant Temperature (ECT) Sensor
1E728.Fuel Rail Temperature Sensor
.Engine Oil Pressure (EOP) Switch
.Fuel Rail Pressure (FRP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Crankshaft Position (CKP) Sensor
.Turbocharger Variable Vane Position Sensor
.Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve
.Mass Air Flow (MAF) Sensor
.Turbocharger Boost Pressure Sensor
.Intake Air Temperature (IAT) Sensor
Exhaust Gas Recirculation (EGR) Valve Position Sensor
.Throttle Position (TP) Sensor
303-14B-5 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

PJB (PARTIAL)
LAMP SWITCH FROM STOP
10-RJ30 GY WA 0.50
15S-LG23 GN-WH WA 0.75
0.75
WA
GN-RD
15S-PE8
15-RE17 GN-BU WA 0.50
C963138C96
7C100
0.35
WA
YE
7-RJ300.35
WA
WH
8-RJ30
1918C11817
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
C8252
1
2
E904
.
0.50
WA
GN-YE
15-RJ30
C118
20
0.35
WA
BN
9-RJ30
7-RJ30 YE WA 0.35
0.35
WA
BN
9-RJ300.35
WA
BK-YE
91S-BB6
8-RJ30 WH WA 0.35
101314C80931
0.50
WA
BK-YE
91-RJ30
0.35
WA
BK-YE
91S-BB6
S15
30.35
WA
BK-YE
91-BB6
0.50
WA
GY
10-RJ30
C113
5
.
PWM
.
E901
C64865
4321C648
GROUND G12A
LEFT FRONT
0.75
WA
BK-WH
91-DA6
+10AF34
+F36 10A+10AF35
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD WA 1.0
91S-RH9 BK-BU WA 0.50
GN-BU WA 0.75
15-DC34
GN-OG WA 0.75
15-RE21
+3AF30
C100
C90_12
C90_13
C90_16
C90_21
C90_28
C90_37
C90_41
C90_6
C90_8
C90_14
15S-DC28A GN-BU WA 0.500.50
WA
BK-RD
91S-RD15
15-RN3A GN-BU WA 0.75S13215-RN3B GN-BU WA 0.75
C90_2
.
E608
R19
37C100
C113
27
91S-RH5A BK-BU WA 0.35
91S-RH5A BK-BU WA 0.50C90_9
15-CG17 GN-OG WA 0.75
WK 0.75
0.75
WA
BK
31-CG171.0
WA
BK-RD
91-CG17
WK 0.75WK 1.0
C234128
G45
RIGHT REAR
GROUND
9C100
30-RE8 RD WA 0.50
S120
E612
.
R6
15-RH10B GN-RD WA 1.0
1.0
WA
GN-RD
15-RH10A1.0
15-RH10D WA
GN-RD
15-RH10C GN-RD WA 1.0
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
PPPPPPPJB(PPJB(PPJB(PPJB(Px(BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
303-14B-7 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

PSA NUMBERING DEFINATION:PSANUMBERINGDEFINATION:AACYLINDER 1 IS ON FLYWHEEL SIDE
E
0.50WK
BN-RD
9-RJ40.50WK
WH-RD
8-RJ4
8-RJ3 WH-VT WK 0.509-RJ3 BN-WH WK 0.50
1.5WK
GN-RD
15-RL13
1.5WK
BK-OG
91S-RL13
1.5WK
GN-BU
15-RL12
15-RL11 GN-YE WK 1.5
91S-RL11 BK-YE WK 1.5
1.5WK
GN-WH
15-RL10
1.5WK
BK-WH
91S-RL10
C9542
8-RJ11 WH-GN WK 0.509-RJ11 BN-GN WK 0.50
9-RJ5 BN WK 0.50
G2G
C7851
.
E810
G
C7791G2
.
1E7289-RJ12 BN-BU WK 0.50
1
21ET46
.31S-GC21 BK-GN WK 0.50
VREFVOUTVGRD.
E727
G1G2G3C906
2GG
C9261
VREFVOUTVGRD.
E706
VREFVOUTVGRD
E711
.
VREFVOUTVGRD.
1E825
7-RL22 YE-BK WK 0.500.50WK
WH-BK
8-RL220.50WK
BN-YE
9-RL22
C7901G2G+E432
.
9-RJ22 BN-BU WK 0.50
49-RJ22 BU-WH WK 0.50
0.50WK
GN-RD
15-RJ22
7-RJ11 YE-GN WK 0.50
2C586 G
0.75WK
BK-BU
91S-RL50C15-RL50C GN-BU WK 0.75
8-RJ5 WH WK 0.50
0.50WK
WH-BU
8-RJ12
0.50WK
YE-RD
7-RJ4
1.5WK
BK-BU
91S-RL12
23
C9841
+E205
.
+.
E206
+E207
.
C7712S
C7722S
C7732S
2C774S
C7711S
C7721S
C7731S
1C774 S
+.
E208
4
3
G
C8333+
...VREFVOUTVGRD
E130 .
G4
G
C8335
G6
G1
0.50WK
YE-VT
7-RJ3
C419H3
C418D4A1 C418E3 C418
L4 C419
M4 C419
L3 C419
M3 C419
L2 C419
M2 C419
L1 C419
M1 C419
C418B3
C418C4
C417D3D2 C417
C417L2C417L1
D4 C417
M1 C417
C4 C417E2 C417F2 C417
C417H4C417C1C417C2
C417B4C417B1C417C3
A2 C419C4 C419C2 C419
E4 C417E1 C417E3 C417
A2 C418B4 C418
H1 C417K3 C417
C860
1GC8602GC417M20.75WK
GN-BK
15-RJ37
0.75WK
BK-GN
91S-RL715S-RL7 GN-BK WK 0.75
9-RL7 BN-GN WK 0.508-RL7 WH-GN WK 0.507-RL7 YE-GN WK 0.50
15S-RJ37 GN-BK WK 0.75
5
C596
-
+
T1
.
E807
3G
1G3G
0.50WK
WH-BU
8-RJ22C417F12
0.50WK
YE-GN
7-RJ37A8-RJ37A WH-GN WK 0.509-RJ37A BN-GN WK 0.50
VREFVOUTVGRD
E150
.3G1G
2C958 G
E740
.G1C6562G8-RJ17A WH-VT WK 0.50
0.50WK
BN-WH
9-RJ17A
C418B2
C418D3
+
E720
VCCOUTGND
E818
.321C630
0.50WK
YE
7-RJ28
0.50WK
BN
9-RJ280.50WK
WH
8-RJ28
.Engine Coolant Temperature (ECT) Sensor
1E728.Fuel Rail Temperature Sensor
.Engine Oil Pressure (EOP) Switch
.Fuel Rail Pressure (FRP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Crankshaft Position (CKP) Sensor
.Turbocharger Variable Vane Position Sensor
.Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve
.Mass Air Flow (MAF) Sensor
.Turbocharger Boost Pressure Sensor
.Intake Air Temperature (IAT) Sensor
Exhaust Gas Recirculation (EGR) Valve Position Sensor
.Throttle Position (TP) Sensor
303-14B-11 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

PJB (PARTIAL)
LAMP SWITCH FROM STOP
10-RJ30 GY WA 0.50
15S-LG23 GN-WH WA 0.75
0.75
WA
GN-RD
15S-PE8
15-RE17 GN-BU WA 0.50
C963138C96
7C100
0.35
WA
YE
7-RJ300.35
WA
WH
8-RJ30
1918C11817
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
C8252
1
2
E904
.
0.50
WA
GN-YE
15-RJ30
C118
20
0.35
WA
BN
9-RJ30
7-RJ30 YE WA 0.35
0.35
WA
BN
9-RJ300.35
WA
BK-YE
91S-BB6
8-RJ30 WH WA 0.35
101314C80931
0.50
WA
BK-YE
91-RJ30
0.35
WA
BK-YE
91S-BB6
S15
30.35
WA
BK-YE
91-BB6
0.50
WA
GY
10-RJ30
C113
5
.
PWM
.
E901
C64865
4321C648
GROUND G53A
RIGHT FRONT
0.75
WA
BK-WH
91-DA6A
+10AF34
+F36 10A+10AF35
+
F9 20A
30-RH10 RD WA 1.030-RH9 RD WA 1.0
91S-RH9 BK-BU WA 0.50
GN-BU WA 0.75
15-DC34
GN-OG WA 0.75
15-RE21
+3AF30
C100
C90_12
C90_13
C90_16
C90_21
C90_28
C90_37
C90_41
C90_6
C90_8
C90_14
15S-DC28A GN-BU WA 0.500.50
WA
BK-RD
91S-RD15
15-RN3A GN-BU WA 0.75S13215-RN3B GN-BU WA 0.75
C90_2
.
E608
R19
37C100
C113
27
91S-RH5A BK-BU WA 0.35
91S-RH5A BK-BU WA 0.50C90_9
15-CG17 GN-OG WA 0.75
WK 0.75
0.75
WA
BK
31-CG171.0
WA
BK-RD
91-CG17
WK 0.75WK 1.0
C234128
G45
RIGHT REAR
GROUND
9C100
30-RE8 RD WA 0.50
S120
E612
.
R6
15-RH10B GN-RD WA 1.0
1.0
WA
GN-RD
15-RH10A1.0
15-RH10D WA
GN-RD
15-RH10C GN-RD WA 1.0
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
PPPPPPPJB(PPJB(PPJB(PPJB(Px(BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL 2
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
303-14B-13 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Accelerator Pedal Position (APP) Sensor (G1235975)
1
3456
2
3M5T-14A464-GFA
C648
TO ACCELARATION PEDAL POSITION SENSOR
HARNESS 14014
7-RJ30YEWA0.35
9-RJ30BNWA0.35
91-RJ30BK-YEWA0.50
10-RJ30GYWA0.50
15-RJ30GN-YEWA0.50
8-RJ30WHWA0.35
Brake Pedal Position (BPP) Switch (G1235976)
12
F5LB-14489-BA
C824
TO BRAKE PEDAL SWITCH
HARNESS 14014
91S-PG6BK-YEWA0.35
91-PG6BK-YEWA0.35
Catalytic Converter Differential Pressure Sensor (G1230381)
123
XW4T-14A464-FB
HARNESS 12A690 TO DIFFERENTIAL PRESS SENSOR C640 G
0.50
WKWH-VT8-RJ50
G
0.50WKBN-WH9-RJ50
G
0.50WKYE-VT7-RJ50
Clutch Pedal Position (CPP) Switch (G1235977)
1
34
2
1S7T-14A464-BA
C875
TO ANALOG CLUTCH PEDAL SENSOR
HARNESS 14K733
9-TC32BN-BUWA0.50 G
7-TC32YE-BUWA0.50 G8-TC32WH-BUWA0.50 G
201

1.0 Kuga
303-14B- 14
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-14
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Clutch Pedal Position (CPP) Switch (G1235979)
12
4S7T-14489-VAA
C863
TO BOTTOM CLUTCH PEDAL SWITCH
HARNESS 14014 PIN 1 => 91S-AB6B BK-RD 0.35 WA + 91S-AB1 BK-BU 0.35 WA
PIN 1 => 91S-AB1 BK-BU 0.35 WA
31S-AB6BK-RDWA0.35+ 91S-AB1BK-BUWA0.3591-AB6BK-RDWA0.35
Engine Coolant Temperature (ECT) Sensor (G1230382)
12
6M5T-14A464-FBA
HARNESS 12A690 TO TO ENGINE COOLING TEMP (GN) C779 G
0.50
WKWH8-RJ5
G
0.50WKBN9-RJ5
Clutch Pedal Position (CPP) Switch (G1235978)
1234
1L2T-14489-GB
C825
TO CLUTCH PEDAL SWITCH
HARNESS 14014
91S-BB6BK-YEWA0.3591-BB6BK-YEWA0.35
303-14B- 15
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-15
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS