2011 FORD KUGA relay

SECTION 303-07B Glow Plug System— 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-07B-2
Glow Plug 1 ........................................................................\
................................................
303-07B-2
Glow Plug 2 ........................................................................\
................................................
303-07B-2
Glow Plug 3 ........................................................................\
................................................
303-07B-2
Glow Plug 4 ........................................................................\
................................................
303-07B-2
Glow Plug Relay ........................................................................\
.........................................
303-07B-3
Glow Plug Module ........................................................................\
.......................................
303-07B-1
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Glow Plug 1 (G1240684)
1
92BG-14463-GJA
C857
PRE GLOW HEATER ELEMENT 1
HARNESS 14K106 15S-RD15D GN-OG WK 2.5
Glow Plug 2 (G1240685)
1
92BG-14463-GJA
C856
PRE GLOW HEATER ELEMENT 2
HARNESS 14K106 15S-RD15C GN-OG WK 2.5
Glow Plug 3 (G1240686)
1
92BG-14463-GJA
C855
PRE GLOW HEATER ELEMENT 3
HARNESS 14K106 15S-RD15B GN-OG WK 2.5
Glow Plug 4 (G1240687)
1
92BG-14463-GJA
C854
PRE GLOW HEATER ELEMENT 4
HARNESS 14K106 15S-RD15A GN-OG WK 2.5
Glow Plug Relay (G1279922)
2011.0 Kuga
303-07B-
2
Glow Plug System
— 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV
303-07B-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO TURBO I5 PCM
6.0
WA
BK
31-PA1
C281
4
0.50
WA
BU
49-PA6
A4
PWM
A2
GND
PWR A1
INCLUDING
COOLING FAN MOTORM
EC01.
25.0
FWK
RD
30-DA25
PM
(+) (-)
.
B+11B-
GROUND
ENGINE
G8
G1
BATTERY
GROUND
25.0
FLR9
BK
31-BA11A25.0
FLR9
BK
31-BA11
BB03 .
+40AF1
GROUND LEFT FRONT
G37
C90_34
C281
1
C281
2
49-PA6 BU R2 0.50
S
C681
8
R14
.
EC05
15-PA41 GN-BK WA 1.030-PA1 RD WA 6.0
60
WA
RD
30-PA10.50
WA
BK
31-PA41
S1201.0
WA
GN-RD
15-RH10A
+
F9 20A
30-RH10 RD WA 1.0
GROUND
LEFT FRONT G37
2.5
WA
BK
31-DA3
S121
.Cooling Fan Motor
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORTEJB
GROUNDGGROUNDGGGROUNDFENDER
.Cooling Fan Relay
GROUNDGGROUNDGGGROUNDFENDER
303-14A-2 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

FJB(PARTIAL)
R6.
E612
91S-RH9 BK-BU WA 0.50
30-RH9 RD WA 1.0
C90_21
.Powertrain Control Module (PCM) Relay
303-14A-3 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
201 1.0 Kuga (G1313076)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.CAN LOW
.START LOCK RLY (-)
.TO 150A ALT (LIN)
.A/C CYCLING SWITCH.STOP LAMP SWITCH
.FUEL PUMP RLY CTRL.
.START LOCK RELAY PWR
.FJB (F34 10A)
.FJB (F30 3A)
.FJB (F35 15A)
.CAN HIGH
.KVM (CRANK SIGNAL)
.A/C RELAY COIL
.A/C RELAY PWR
.A/C PRESSURE SNS
.A/C PRESSURE SNS +
.A/C PRESSURE SNS GND
.ENGINE MGT. RLY. COIL
.DECOS (PWM)
.ACCEL. PEDAL SNS
.START LOCK RLY +
.COOLING FAN MODULE
.FJB (F32 10A)
.PJB (F138 10A)
.FJB (F33 10A)
.FJB (F36 10A)
.STARTER MOTOR VIA INLINE TO 14A280
.COOL. AFTER RUN RELAY
.BOTTOM CLUTCH SW.(KV)
CG
2C6431.
E7119-RJ4
BN-RD R2 0.758-RJ4WH-RD R2 0.757753
46
2.5R2
BK-YE
91-RE8B2.5R2
BK-YE
91-RE8A
2
16
21C902+.
E135
31S-RL2 BK-OG R2 0.7550
MAF.
E807
1
3
C840
2
45C591
3
215-RJ22 GN-BU R2 0.75
6118
87
9-RJ22 BN-BU R2 0.758-RJ21 WH-RD R2 0.75
8-RJ20 WH-GN R2 0.75
9-RJ21 BN-RD R2 0.7563
38
73
1.0R2
GN-YE
15-RJ1415-RJ15 GN-BU WE 1.0
49
0.75WE
GY
91S-RJ153C936
1
2
4C9360.75WE
BK-GN
8-RJ15
95
0.75WE
GY
9-RJ15
90
0.50R2
BK-BU
91S-RH927
26
E801
.21
4C644
3
7
79
8-RJ18 WH-BK R2 0.759-RJ18 BN-YE R2 0.75
8-RJ19 WH-RD R2 0.759-RJ19 BN-RD R2 0.75
30
15
55
31
43
15-RN2 GN-BU R2 1.5
VREFVOUTVGRD.
.
E803
486
C92921510.75WE
GY
91-RL22
0.75R2
GY
7-RJ20A
3
10-RJ30 GY R2 0.50
91-RE8C BK-YE R2 2.5
0.75R2
GN-BU
15-RL2
1.5R2
GN-YE
15-RN1
1.0R2
GN-BU
15-RE8A
1.5R2
GN-BU
15-RR4
+.
E731
916892
67+E735
.
0.75R2
BK-YE
91S-RJ14
WH R2 0.75
8-RJ149-RJ14 0.75R2
BNGN-RD R2 0.75
15S-RJ25BK-OG R2 0.75
91S-RJ25
3
4
1C935
5
C935
62
+
E435
.
0.75R2
BK-GN
8-RJ20B9-RJ20 BN R2 0.75
15-RL22 BU WE 0.75
91S-RH5 BK-BU R2 0.50
49-PA6 BU R2 0.508
30-RE8 RD R2 0.50
0.75R2
GN-WH
15S-LG23
5
S54
27
54
41
9
0.50R2
BK-YE
31S-FA1110
5-EC7H BU-RD R2 0.50
4-EC7H GY-RD R2 0.50
31S-BB16 BK-RD R2 0.50
49-RE31 BU-YE R2 0.7521
1.0R2
GN-BU
15-RE8
1.0R2
GN-YE
15S-FA6
H302
S53
6.0R2
BK
91-RN2A
C9521
0.50R2
YE-VT
7-FA8831
0.50R2
WH-VT
8-FA88
0.50R2
BN-WH
9-FA88
51
53
250.50R2
GN-OG
15S-FA17
E801
.
0.50R2
GN-BU
50-RE817
R2
GY
50-BB12A 2.5C1201
118 REF. SUPPLY VOLTAGE 2
GND
204
227 ENG. MANAGEMENT REL.
251 A/C LINEAR SNS HIGH PRESSURE
151 TURBO CTRL. VALVE (PWM)
FUEL PRESSURE SNS (DECOS) 189115GND
CAM SNS 1, INTAKE 183136GND
163 MAF / HFM5
INLET AIR TEMP. SNS (TMAP)
187
213 P/N POSITION (AT) / CLUTCH SWITCH (MT)
208 ENGINE COOLANT FAN (PWM)
B+ PWR
216
138 GND
131 KNOCK SNS 2 -KNOCK SNS 2 +
179
FLYWHEEL SNS +
177
VVT SOL. 1 INTAKE (PWM) 172
FLYWHEEL SNS -
153
STARTER REL. LOW-SIDE DRIVER
209
MANIFOLD AIR PRESSURE SNS 1
186
REF. SUPPLY VOLTAGE 2 144
FUEL PUMP RELAY
127
221 FUEL PUMP CTRL. (DECOS, PWM)
146 LIN
141
FUEL TEMP SNS (DECOS)
101
INJECTOR VALVE A
206 GND
THROTTLE VALVE DC MOTOR - 175
109
OIL PRESSURE SWITCH
203 PCM PWR (IGN)
161 GND
GND
202
150 EVAP. PURGE CTRL. VALVE (PWM)
KNOCK SNS 1 -
155KNOCK SNS 1 +
107
REF. SUPPLY VOLTAGE 2
143OXYGEN SNS 1 HEATING
149
195 OXYGEN SNS HEATINGOXYGEN SNS 1 SIGNAL +
190
OXYGEN SNS 1 HEATING
173192 OXYGEN SNS TRIM. CURRENT168 OXYGEN SNS PUMP CURRENT191 OXYGEN SNS SIGNAL -167 OXYGEN SNS SIGNAL +
210 A/C REL.
215 IGN (FROM IGN2 REL. / KEYLESS GO)
217 CRANK SIGNAL (50-) (FROM KVM)
241 HS CAN LOW
254 HS CAN HIGH
A/C PRESSURE SNS GND
253
REF. SUPPLY VOLTAGE 2
231
A/C LOW PRESSURE CYCLING SW.
225
STOP LAMP SWITCH
230
226 ACCEL. PEDAL SNS (PWM)
PCM PWR (IGN)
205
125
INJECTOR VALVE B
102
INJECTOR VALVE C
126
INJECTOR VALVE D
103
INJECTOR VALVE E
IGNITION PWR A 181
IGNITION PWR B 157
IGNITION PWR C 182
IGNITION PWR D 158
IGNITION PWR E 134
VVT SOL. 2 EXHAUST (PWM) 196
REF. SUPPLY VOLTAGE 3 116
117
REF. SUPPLY VOLTAGE 3CAM SNS 2, EXHAUST 159137GND
GND 114REF. SUPPLY VOLTAGE 1 119THROTTLE VALVE DC MOTOR + 174188
THROTTLE VALVE POS. SNS 2THROTTLE VALVE POS. SNS 1 165
ENGINE COOLANT TEMP SNS 1 142112GND
STARTER REL. HIGH-SIDE DRIVER
211
257 HS CAN HIGH
244 HS CAN LOW
105 BACKUP LAMP RELAY (AT)
COOL AFTER RUN CTRL.
245
CAN
ENGINE CONTROL MODULE PCM HAS TWO CONNECTORS
NUMBERS STARTING WITH:
1XX REFLECT C680
2XX REFLECT C681
E108 .
0.50WE
WH-RD
8-EE11
C87346
110.50R2
GY-VT
50-BB13
1
C90
C90 4
C905
C908
C90 9
C9011
C9012
C9013
14
C90
C90 15
C9016
17
C90
18
C90
19
C90
C90 29
C9032
C90 21
C9024
C9028
31
C90
C90 34
C9036
C90 37
C9040
C9041
G57C
LEFT FRONT
GROUND
15-RE17 GN-YE R2 0.50
45C90
70.50R2
BK-RD
91S-FC14
1391S-PG17 BK-BU R2 0.50C90 6
.Crankshaft Position (CKP) Sensor
.Evaporative Emission Canister Purge Valve
RJBN BUR.Mass Air Flow (MAF) Sensor
.Knock Sensor (KS)
28RJ28RJ2RJVREF7RVREFEF.
Manifold Absolute Pressure (MAP) Sensor
2.Catalyst Monitor Sensor
.
Heated Oxygen Sensor (HO2S)
.
Wastegate Control Valve
Clutch and Clutch Field Coil
.Knock Sensor (KS)
.Powertrain Control Module (PCM)GROUNDGGROUNDGGGROUNDFENDER 2
303-14A-4 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO KVM (IGN RELAY)
FJB (PARTIAL)
PM
(+) (-)
.
25.0
FWK
RD
30-DA25
+10A
F138
31-BA11 BK FLR9 25.0
G1
BATTERY
GROUND
GROUND ENGINE G8
C96 27
BB02
.
IGNITION
GND MICRO
CAN
S162
1.5
WA
GN-WH
15-DA6
B+11B-35.0
FLR9
BK
31-BA11B
C1-5
C1-1C1-3
C1-2
R12
GROUND RIGHT
G70A
17C100
1.5
WA
GN-OG
15S-RE31
22 C96+F111 15A
+60A
F3
6.0
WA
RD
30-DA1
15-CG1731-CG1791-CG17
C988124
+F130 10A
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02.
BB03
.
+
F15 30A
30-GC11 RD WA 2.5
15-GC11 GN-YE WA 2.5
15-GC13 GN-BU WA 0.75
0.50
WA
BK-BU
31S-GC13
M
1CB30
.
1
C852C852
2
2PWR
5 FUEL PUMP -3 GND
PWM 1
4 FUEL PUMP +
.E220
2.5
WA
BK
31-GC11
GROUND ELECTRONIC LEFT FRONT G31C
C862
12
C862
1
2
.
1CA38
31-GC13 BK WA 0.50
C7391
C739354
2
E515
.
C73665
C113 24
49-RE31 BU-YE WA 0.75
15S-RG2F GN-OG WA 1.5
C7361
31S-RG2F BK-RD WA 1.5
1.5
WA
BK
31-RG2F
1.5
WA
BK
31-RE32S50
1.5
WA
BK
31-RE31
R4
.
DC21
15S-BB18 GN-BK WA 0.50
S118
91-BB18 BK-GN WA 0.50
1.5
WA
GN-OG
15-DA5
91-DA3 BK-OG WA 1.0
1.5
WA
RD
30-BB19D
+20A
F11
C113
11
0.50
WA
GN-BK
15S-BB18
C219 18
G31A
LEFT FRONT
ELECTRONIC
GROUND
+
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
BB02.
.
GROUNDGGROUNDGGGROUNDWHEELARCH
.Four-Wheel Drive (4WD) Control Module
.EJB
.
Brake Vacuum Pump
.Fuel Pump Driver Module (FPDM)
ELECTRONICEELECTRONICEEELECTRONICFENDER.Brake Vacuum Switch
.Fuel Pump and Sender Unit
.Ignition Rela
FENDER
303-14A-6 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

LAMP SWITCH FROM STOP
0.50
WA
GY
10-RJ30
0.75
WA
GN-WH
15S-LG23
0.50
WA
GN-BU
15-RE17
31
C96C96 38
C100 7
7-RJ30 YE WA 0.358-RJ30 WH WA 0.35
191817C118
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
2
C8251
2
E904
.15-RJ30 GN-YE WA 0.50
20C118
9-RJ30 BN WA 0.35
0.35
WA
YE
7-RJ30
9-RJ30 BN WA 0.3591S-BB6 BK-YE WA 0.35
0.35
WA
WH
8-RJ30
10131431C809
0.50
WA
BK-YE
91-RJ30
91S-BB6 BK-YE WA 0.35
S15
3
C82591-BB6 BK-YE WA 0.35
10-RJ30 GY WA 0.50
5
C113
.
PWM
E901
.
6C6485
432C6481
LEFT FRONT G12A
GROUND
91-DA6 BK-WH WA 0.75
+10AF34
+F36 10A+10AF35
+10AF33
1.0
WA
RD
30-RH101.0
WA
RD
30-RH9
0.50
WA
BK-BU
91S-RH9
15-DC33 0.75
WA
GN-BU
15-DC34 0.75
WA
GN-BU
15-RE21 0.75
WA
GN-OG
+
F30 3A
C100
C90_12
C90_13
C90_21
C90_28
C90_37
C90_40
C90_41
C90_36
C90_8
C90_1415-RN3A GN-BU WA 0.75S1320.75
WA
GN-BU
15-RN3B
R19
E608 .
C100 37
C113
27
0.50
WA
BK-BU
91S-RH5AC90_9
0.75
WA
GN-OG
15-CG17
0.75WK
GN-OG
0.75
WA
BK
31-CG171.0
WA
BK-RD
91-CG17
0.75WK
BK1.0WK
BK-RD
1C23428
G45
RIGHT REAR
GROUND
C100 9
0.50
WA
RD
30-RE8
+10AF3215-RN1 GN-BU WA 0.75
0.35
WA
BK-RD
91S-RP3A
1
C9332E911
.
0.35
WA
BK-BU
91S-RH5B
C90_2449-RE31 BU-YE WA 0.75
S120
E612
.
R6
15-RH10B GN-RD WA 1.0
15-RH10C GN-RD WA 1.0
1.0
15-RH10D WA
GN-RD
1.0
WA
GN-RD
15-RH10E
15-RH10F WA 1.0
GN-RD
1.0
WA
GN-RD
15-RH10A
F9 20A
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Inertia Fuel Shutoff (IFS) Switch
ay
R
.Powertrain Control Module (PCM) Relay
303-14A-7 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO TURBO I5 PCM
4.0
WA
BK
31-PA1
C281
4
0.50
WA
BU
49-PA6
A4
PWM
A2
GND
PWR A1
INCLUDING
COOLING FAN MOTORM
EC01.
25.0
FWK
RD
30-DA25
PM
(+) (-)
.
B+11B-
GROUND
ENGINE
G8
G1
BATTERY
GROUND
25.0
FLR9
BK
31-BA11A25.0
FLR9
BK
31-BA11
BB03 .
+40AF1
GROUND LEFT FRONT
G37
C90_34
C281
1
C281
2
49-PA6 BU R2 0.50
S
C681
8
R14
.
EC05
15-PA41 GN-BK WA 1.030-PA1 RD WA 6.0
4.0
WA
GN-YE
15S-PA6A0.50
WA
BK
31-PA41
S1201.0
WA
GN-RD
15-RH10A
+
F9 20A
30-RH10 RD WA 1.0
GROUND
LEFT FRONT G37
2.5
WA
BK
31-DA3
S121
.Cooling Fan Motor
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGROUNDGROUNDSUPPORTEJB
GROUNDGGROUNDGGGROUNDFENDER
.Cooling Fan Relay
GROUNDGGROUNDGGGROUNDFENDER
303-14A-8 Engine Control—Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, LHD 4WD
2011.0 Kuga (G1313075)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS