Fuse/Relay
locationFuse amp
ratingFuse description
19 — Not used
20 — Not used
21 — Not used
22 — Not used
23 — Not used
24 — Not used
101 30A Bendix Air ABS relay (Air brake vehicles
only)
Hydraulic brakes module (Hydraulic brake
vehicles only)
102 20A Ignition switch
103 20A Ignition switch, Passenger compartment fuse
box fuses 19, 29 and 30
104 20A Power point
105 20A Power door lock switches
106 30A Main light switch, Multi-function switch
107 50A Passenger compartment fuse box fuses 1, 2,
3, 4, 12, 13, 14 and 15
108 40A Fuel heater
109 40A Power window
110 30A Windshield wiper
111 30A Body builder relay, Parking lamps
112 40A Blower motor
113 30A Heated seats, Air-Ride seat
114 20A Aftertreatment DCU
115 20A Ignition switch, Passenger compartment fuse
box fuses 8, 9, 10 and 11
116 30A Left/Right turn relays, Back-up lamp relay
117 20A Stoplamps
118 60A Hydraulic brake vehicles (Trailer tow package
only)
601 60A Trailer socket
Roadside Emergencies
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4. Remove the soaked cloth, and if it is not soiled badly, use this cloth to
clean the area by using a rubbing motion for 60 seconds.
5. Following this, wipe area dry with a clean, white, cotton cloth.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with MotorcraftProfessional Strength
Carpet & Upholstery Cleaner (ZC-54).
•If grease or tar is present on the material, spot-clean the area first
with MotorcraftSpot and Stain Remover (ZC-14). In Canada, use
MotorcraftMulti-Purpose Cleaner (CXC-101).
•If a ring forms on the fabric after spot cleaning, clean the entire area
immediately (but do not oversaturate) or the ring will set.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
WARNING:Do not use cleaning solvents, bleach or dye on the
vehicle’s seatbelts, as these actions may weaken the belt
webbing.
LEATHER SEATS
(IF EQUIPPED, EXCEPT FOR THE KING RANCHEDITION)
For King Ranchleather seats, refer to a separate section in this
chapter.
•Clean spills and stains as quickly as possible.
•For routine cleaning, wipe the surface with a soft, damp cloth. For
more thorough cleaning, wipe the surface with a mild soap and water
solution. In Canada, use MotorcraftVinyl Cleaner (CXC-93). Dry the
area with a soft cloth.
•If the leather cannot be completely cleaned using a mild soap and
water solution, the leather may be cleaned using a commercially
available leather cleaning product designed for automotive interiors.
•To check for compatibility, first test any cleaner or stain remover on
an inconspicuous part of the leather.
•Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing or
damage to the leather.
Cleaning
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LEATHER SEATS FOR THE KING RANCHEDITION ONLY
(IF EQUIPPED)
Your vehicle is equipped with seating covered in premium, top-grain
leather which is extremely durable, but still requires special care and
maintenance in order to ensure longevity and comfort.
Regular cleaning and conditioning will maintain the appearance of the
leather.
Cleaning
For dirt, use a vacuum cleaner then use a clean, damp cloth or soft
brush.
For routine cleaning, wipe the surface with a soft, damp cloth. For more
thorough cleaning, wipe the surface with a mild soap and water solution.
•Clean spills as quickly as possible.
•Test any cleaner or stain remover on an inconspicuous part of the
leather as cleaners may darken the leather.
•Do not spill coffee, ketchup, mustard, orange juice or oil-based
products on the leather as they may permanently stain the leather.
•Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl or plastics.
Scratches
Natural Markings - Because the leather in the seat comes from genuine
steer hides, there will be evidence of naturally occurring markings, such
as small scars. These markings give character to the seating covers and
should be considered as proof of a genuine leather product.
In order to lessen the appearance of certain scratches and other wear
marks, apply conditioner on the affected area following the same
instructions as in theConditioningsection.
Conditioning
Bottles of King RanchLeather Conditioner are available at the King
RanchSaddle Shop. Visit the website atwww.krsaddleshop.com,or
telephone (in the United States) 1–800–282–KING (5464). If you are
unable to obtain King RanchLeather Conditioner, use another premium
leather conditioner.
•Clean the surfaces using the steps outlined in theCleaningsection.
•Ensure the leather is dry then apply a nickel-sized amount of
conditioner to a clean, dry cloth.
•Rub the conditioner into leather until it disappears. Allow the
conditioner to dry and repeat the process for the entire interior. If a
film appears, wipe off film with a dry, clean cloth.
Cleaning
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SUSPENSION INSPECTION
Note:Do not adjust air suspension height to any setting other than the
specified setting. Altering the height setting will change the driveline
angle and may result in unwarrantable component damage, such as
transmission component damage.
Verify drive axle air suspension height and height control valve
performance at engine lube oil change intervals.
Periodically:
•Check condition of spring leaves for evidence of fatigue, bending or
breakage.
•Check condition of suspension mounting brackets and bushings.
•Check that torque rod mounting fasteners are tight.
•Check to be sure the suspension alignment is maintained at all times.
•Check U-bolts after the chassis has been operating under load for
1,000 miles (1,600 km) or six months, whichever comes first, the
U-bolt nuts must be re-torqued. The U-bolt nuts thereafter must be
re-torqued every 36,000 miles (58,000 km). The U-bolt and nut
threads and seats should be cleaned and lubricated to ensure a “like
new” condition when re-torquing.
Note:See theU-bolt nut torquechart later in this section.
Supporting your vehicle for service
When performing service repairs on your vehicle, first prepare the
vehicle by doing the following:
1. Park the vehicle on a level concrete floor.
2. Set the parking brake and block the wheels to prevent the vehicle
from moving.
3. Select a jack with a rated capacity sufficient to lift and hold up the
vehicle.
4. Raise the vehicle with the jack applied to the axle(s). DO NOT use the
bumper as a lifting point.
5. Support the vehicle with floor stands under the axle(s). If the axle or
the suspension are being serviced, support the vehicle with floor stands
under the frame side-members, preferably between the axles.
Maintenance and Specifications
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WARNING:Do not use a jack when working under a vehicle. It
may give way, causing the vehicle to fall and result in property
damage, personal injury or death. Always use floor stands to support
the vehicle.
FRAME AND TOW HOOKS
Your vehicles chassis is manufactured with frame rails of either HSLA
steel or heat-treated steel. Each must be handled in a specific manner to
ensure maximum service life. Before attempting frame repair or
modification, consult the service manual or your dealer.
It is important, particularly on vehicles where the tow hooks are used
frequently, to inspect the front and rear tow hooks for damage or a loose
mounting.
SPRING U-BOLT CHECKS
Check U-bolt nuts and re-torque every 36,000 miles (58,000 km) after
initial 1,000 miles (1,600 km) re-torque. The U-bolt and nut threads and
seats should be cleaned and lubricated to ensure peak condition when
re-torqued.
U-bolt nut torque
Suspension ft-lb N•m
Front axle – 8500 lb (3856 kg) 180-200 244-271
Front axles – 10000 lb (4536 kg) and higher 260-300 353-407
Rear axle with multi-leaf 260-300 353-407
Rear axle with IROS air suspension 370-400 502-542
Rear axle with Hendrickson air suspension 400–450 542–610
See air suspension U-bolt re-torquing and installation information below.
Air suspension U-bolt checks and re-torquing procedures
1. Inspect the threads of the U-bolt and nut for rust and debris. Clean
the threads if contaminated.
2. Using a torque wrench, determine if any nuts can be turned with a
force below the specified torque.
3. Using the lowest discovered torqued nut as a starting point, retighten
the nuts using the sequence listed underAir suspension U-bolt and
U-bolt nut installation.
Maintenance and Specifications
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A
Air conditioning ..........................48
manual heating and air
conditioning system .................48
Air suspension ...........................132
Anti-lock brake system
(see Brakes) ..............................130
Audio system (see Radio) ...36, 38
Automatic transmission ............134
fluid, adding ............................218
fluid, checking ........................218
fluid, refill capacities ..............252
fluid, specification ..................237
Auxiliary Input Jack ...................45
Auxiliary power point .................57
Axle ............................143, 184, 223
lubricant specifications ..........237
refill capacities ........................250
B
Battery .......................................193
charging system warning
light ............................................23
jumping a disabled battery ....162
voltage gauge ............................31
Belt-Minder...............................84
Booster seats ...............................99
Brakes ........................111, 116, 185
adjustment ..............................187
anti-lock ...................................130
anti-lock brake system (ABS)
warning light .....................23, 130
brake warning light ..................23
fluid, checking and adding ....215
fluid, specifications .................237
parking ....................112, 119, 188
Bulbs ............................................53C
Cassette tape player ...................36
Catalytic converter
(see Emission control) .............188
Cell phone use ..............................8
Child safety seats ........................92
attaching with tether straps ....96
in front seat ..............................93
in rear seat ..........................93, 95
tether anchorage hardware .....96
Child safety seats - booster
seats .............................................99
Cleaning your vehicle
engine compartment ..............176
exterior ....................................181
instrument panel ....................178
interior .....................................179
plastic parts ............................177
safety belts ..............................179
washing ....................................175
waxing .....................................175
wheels ......................................176
wiper blades ............................177
Climate control (see Air
conditioning or Heating) ............48
Clock adjust
AM/FM/CD .................................45
Clutch ................................137, 216
adjusting ..................................217
fluid ..........................................216
operation while driving ..........137
specifications ..........................237
Console
overhead ....................................57
Controls
power seat .................................76
Coolant ......................................196
Index
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odometer ...................................31
speedometer .............................31
tachometer ................................31
trip odometer ............................31
H
Hazard flashers
.........................154
Headlamps
...................................51
aiming
........................................52
daytime running lights
.............51
high beam
.................................51
warning chime
..........................23
Heating
heating and air conditioning
system
.......................................48
Hood
..........................................190
I
Ignition
.......................................104
chime
.........................................23
Infant seats (see Safety seats)
..92
Instrument panel
cleaning
...................................178
lighting up panel and
interior
.......................................52
J
Jump-starting your vehicle
......162
K
Keys
key in ignition chime
...............23
positions of the ignition
.........104L
Lamps
bulb replacement
specifications chart ..................53
cargo lamps ...............................52
daytime running light ...............51
headlamps .................................51
high beams ................................51
instrument panel, dimming .....52
interior lamps ...........................53
replacing bulbs ...................53–55
Lane change indicator
(see Turn signal) ........................52
Lights, warning and indicator ....23
air suspension ...........................23
anti-lock brakes (ABS) ....23, 130
brake ..........................................23
charging system ........................23
safety belt .................................23
service engine soon ..................23
traction control off ...................23
turn signal indicator .................23
Locks
childproof ..................................68
Lubricant specifications ...........237
Lumbar support, seats .........75–76
M
Manual transmission .................138
lubricant specifications ..........237
Message center ...........................32
warning messages .....................34
Mirrors .........................................60
fold away .............................61, 63
side view mirrors (power) .......60
signal .........................................63
O
Odometer .....................................31
Index
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P
Parking brake ....................112, 119
warning light .............................23
Power door locks ........................67
Power mirrors .............................60
Power point .................................57
Power steering ..........................190
fluid, checking and adding ....214
fluid, refill capacity ................251
fluid, specifications .................237
Power Take-Off (PTO)
operation .................................141
Power Windows ...........................58
R
Radio ......................................36, 38
Relays ........................................154
Remote entry system
locking/unlocking doors ...........67
Roadside assistance ..................153
S
Safety belts (see Safety
restraints) ........................80–81, 83
Safety defects, reporting ..........174
Safety restraints ....................80–83
Belt-Minder.............................84
cleaning the safety belts ........102
extension assembly ..................84
for adults .............................81, 83
for children ...............................88
lap belt ......................................82
warning light and chime ....23, 84
Safety seats for children ............92Scheduled Maintenance
Guide .........................................254
General Maintenance
Information .............................254
Seat belts (see Safety
restraints) ....................................80
Seats ............................................69
child safety seats ......................92
cleaning ...................................180
heated ........................................76
Setting the clock
AM/FM/CD .................................45
Special notice ................................5
Specification chart,
lubricants ...................................237
Speed control ..............................64
Speedometer ...............................31
Starting your vehicle ................104
jump starting ..........................162
preparing to start your
vehicle .....................................104
Steering .....................................189
Steering wheel
controls ......................................57
tilting .........................................57
Suspension ........................132, 221
T
Tachometer .................................31
Tires ...........................................229
Towing
wrecker ....................................166
Traction control
off light ......................................23
Transmission .....................134, 138
automatic operation ...............134
Index
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