
Maintenance
Instructions for maintenance and service of the noise control system
have been included in the required maintenance services and in the
general maintenance section. To further help minimize noise emissions
degradation throughout the life of the vehicle, Ford Motor Company
recommends that this vehicle should be operated in the manner
described within this owner guide. Caution should be exercised by the
owner when installing replacement parts to be sure that a tampering act
(as outlined above) is not committed. Note any inspection and service
performed in the maintenance log.
Emissions information label
Emissions information appears on the Important Engine Information
decal located on or near the engine.
SCHEDULED MAINTENANCE SERVICES
Maintenance service adjustments must conform to specifications
contained in this manual, and those shown on the Important Engine
Information decal. The following services are to be performed at
scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
Maintenance intervals are provided for three types of general vehicle
environments: On-Highway, City and Severe Service. In all applications,
the actual interval is determined by monitoring miles (kilometers) and
time and when the engine is due for an oil change. When the engine oil
change is required prior to the truck lubrication interval, it is
recommended that the lubrication be performed at the same time in
order to reduce your vehicle’s time out of service.
•On-Highway:60,000 miles (96,000 km) or more annually.
•City:60,000 miles (96,000 km) or fewer annually.
•Severe Service:20,000 miles (32,000 km) or fewer annually on/off
road in dirty conditions.
Scheduled maintenance beyond 100,000 miles (160,000 km) should be
continued as before 100,000 miles (160,000 km).
Maintenance intervals
Ford Motor Company has recommended maintenance intervals for
various parts and component systems based upon engineering testing.
Ford Motor Company relies upon this testing to determine the most
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appropriate mileage for replacement of oils and fluids to protect your
vehicle at the lowest overall cost to you and recommends against
maintenance schedules that deviate from the scheduled maintenance
information.
The maintenance or replacement of the emission control devices (or
systems) in your new Ford Motor Company vehicle (or engine) may be
performed at your expense. These services may be performed by any
automotive repair establishment or individual using automotive parts
equivalent to those with which your vehicle or engine was originally
equipped. If any parts other than Ford, Motorcraft, or Ford-authorized,
remanufactured parts are used for maintenance replacements (or for the
service) of components effecting the emission control, the owner should
be ensured that such parts are warranted by their manufacturer to be
equivalent to genuine Ford Motor Company parts in performance and
durability. Please consult yourWarranty Guidefor complete warranty
information.
Air brake adjustment
WARNING:Failure to maintain proper air brake adjustment can
result in reduction or loss of braking ability.
Air brake inspection and adjustment or repairs should be performed by a
qualified service technician in accordance with the instructions in the
service manual.
Cam brakes - automatic slack adjusters
Inspect standard air brakes equipped with automatic slack adjusters for
proper brake adjustment as listed in the maintenance schedule charts.
However, more frequent inspection is required if your vehicle’s brakes
are subjected to heavy use or adverse operating conditions such as:
•Frequent brake applications while fully loaded.
•Operation on hilly or mountainous terrain.
•Frequent operation on dirt, gravel or mud.
Some aftermarket brake linings also require more frequent inspections.
WARNING:Do not manually adjust the automatic slack
adjusters to correct excessive push rod stroke as it may result in
reduced brake effectiveness and a vehicle crash. Excessive push rod
stroke indicates that a problem exists with the automatic adjuster, with
the installation of the adjuster, or with foundation brake components
that manual adjustment will not remedy. Seek service from a qualified
facility for excessive push rod stroke.
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SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20,000 MILES (32,000 KM) OR FEWER
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1,000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Driveshaft
Slip joint - inspect boot; U-joint - lubricate (SPL) Every 25,000 miles (40,000 km) or 6 months, whichever comes
first
U-joint and slip joint - lubricate (non-SPL) Every 5,000–8,000 miles (8,000–12,800 km) or 3 months,
whichever comes first
Clutch
Release bearing/shafts/forks••••••••••
Cooling system
Coolant - check freeze-protection and additive strength
(corrosion inhibitor)••••••••••
Coolant - check level••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to your engine operator’s manual
Transmission
Automatic and Auto-shift Refer to transmission operator’s manual
Eaton-Fuller manual - petroleum oil - change••
Non-Eaton-Fuller manual - check level••••••••••
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SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20,000 MILES (32,000 KM) OR FEWER
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1,000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1,000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Driveshaft
Slip joint - inspect boot; U-joint - lubricate (SPL) Every 25,000 miles (40,000 km) or 6 months, whichever comes
first
U-joint and slip joint - lubricate (non-SPL) Every 5,000–8,000 miles (8,000–12,800 km) or 3 months,
whichever comes first
Clutch
Release bearing/shafts/fork - lubricate••••••••••
Cooling system
Coolant - check freeze-protection and additive strength
(corrosion inhibitor)••••••••••
Coolant - check level••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to your engine operator’s manual
Transmission
Automatic and Auto-shift Refer to transmission operator’s manual
Non-Eaton-Fuller manual - check level••••••••••
Eaton-Fuller manual - petroleum oil - change•••
Eaton-Fuller manual - synthetic oil - change••
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A
Air conditioning ..........................48
manual heating and air
conditioning system .................48
Air suspension ...........................132
Anti-lock brake system
(see Brakes) ..............................130
Audio system (see Radio) ...36, 38
Automatic transmission ............134
fluid, adding ............................218
fluid, checking ........................218
fluid, refill capacities ..............252
fluid, specification ..................237
Auxiliary Input Jack ...................45
Auxiliary power point .................57
Axle ............................143, 184, 223
lubricant specifications ..........237
refill capacities ........................250
B
Battery .......................................193
charging system warning
light ............................................23
jumping a disabled battery ....162
voltage gauge ............................31
Belt-Minder...............................84
Booster seats ...............................99
Brakes ........................111, 116, 185
adjustment ..............................187
anti-lock ...................................130
anti-lock brake system (ABS)
warning light .....................23, 130
brake warning light ..................23
fluid, checking and adding ....215
fluid, specifications .................237
parking ....................112, 119, 188
Bulbs ............................................53C
Cassette tape player ...................36
Catalytic converter
(see Emission control) .............188
Cell phone use ..............................8
Child safety seats ........................92
attaching with tether straps ....96
in front seat ..............................93
in rear seat ..........................93, 95
tether anchorage hardware .....96
Child safety seats - booster
seats .............................................99
Cleaning your vehicle
engine compartment ..............176
exterior ....................................181
instrument panel ....................178
interior .....................................179
plastic parts ............................177
safety belts ..............................179
washing ....................................175
waxing .....................................175
wheels ......................................176
wiper blades ............................177
Climate control (see Air
conditioning or Heating) ............48
Clock adjust
AM/FM/CD .................................45
Clutch ................................137, 216
adjusting ..................................217
fluid ..........................................216
operation while driving ..........137
specifications ..........................237
Console
overhead ....................................57
Controls
power seat .................................76
Coolant ......................................196
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refill capacities ........................251
specifications ..........................237
temperature gauge ...................31
Cruise control
(see Speed control) ....................64
Customer Assistance ........153, 170
Ford accessories for your
vehicle .....................................181
Getting assistance outside the
U.S. and Canada .............171–172
Getting roadside assistance ...153
Getting the service you
need .........................................170
Ordering additional owner’s
literature .................................173
Utilizing the
Mediation/Arbitration
Program ...................................172
D
Daytime running lamps
(see Lamps) ................................51
Diesel exhaust fluid (DEF) .....201
Diesel Particulate Filter
(DPF) ........................................210
Doors
lubricant specifications ..........237
Driving under special
conditions
through water .........................109
E
Electronic message center .........32
Emergencies, roadside
jump-starting ..........................162
Emission control system ..213, 260
catalytic converter ..................188Engine
cleaning ...................................176
coolant .....................................196
idle shutdown .........................109
lubrication specifications .......237
Engine fan .................................196
Engine oil ..................................193
oil pressure gauge ....................31
refill capacities ........................251
specifications ..........................237
Event data recording ....................6
F
Fan, Engine Cooling .................196
Flashers, hazard ........................154
Fuel ............................................197
calculating fuel
economy ............................34, 207
capacity ...................................252
choosing the right fuel ...........198
filling your vehicle with fuel ..197
filter, specifications ................197
gauge .........................................31
improving fuel economy ........207
running out of fuel .........107, 200
safety information relating to
automotive fuels .....................197
Fuses ..................................154, 162
G
Gas mileage
(see Fuel economy) .................207
Gauges .........................................31
battery voltage gauge ...............31
engine coolant temperature
gauge .........................................31
engine oil pressure gauge ........31
fuel gauge ..................................31
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odometer ...................................31
speedometer .............................31
tachometer ................................31
trip odometer ............................31
H
Hazard flashers
.........................154
Headlamps
...................................51
aiming
........................................52
daytime running lights
.............51
high beam
.................................51
warning chime
..........................23
Heating
heating and air conditioning
system
.......................................48
Hood
..........................................190
I
Ignition
.......................................104
chime
.........................................23
Infant seats (see Safety seats)
..92
Instrument panel
cleaning
...................................178
lighting up panel and
interior
.......................................52
J
Jump-starting your vehicle
......162
K
Keys
key in ignition chime
...............23
positions of the ignition
.........104L
Lamps
bulb replacement
specifications chart ..................53
cargo lamps ...............................52
daytime running light ...............51
headlamps .................................51
high beams ................................51
instrument panel, dimming .....52
interior lamps ...........................53
replacing bulbs ...................53–55
Lane change indicator
(see Turn signal) ........................52
Lights, warning and indicator ....23
air suspension ...........................23
anti-lock brakes (ABS) ....23, 130
brake ..........................................23
charging system ........................23
safety belt .................................23
service engine soon ..................23
traction control off ...................23
turn signal indicator .................23
Locks
childproof ..................................68
Lubricant specifications ...........237
Lumbar support, seats .........75–76
M
Manual transmission .................138
lubricant specifications ..........237
Message center ...........................32
warning messages .....................34
Mirrors .........................................60
fold away .............................61, 63
side view mirrors (power) .......60
signal .........................................63
O
Odometer .....................................31
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P
Parking brake ....................112, 119
warning light .............................23
Power door locks ........................67
Power mirrors .............................60
Power point .................................57
Power steering ..........................190
fluid, checking and adding ....214
fluid, refill capacity ................251
fluid, specifications .................237
Power Take-Off (PTO)
operation .................................141
Power Windows ...........................58
R
Radio ......................................36, 38
Relays ........................................154
Remote entry system
locking/unlocking doors ...........67
Roadside assistance ..................153
S
Safety belts (see Safety
restraints) ........................80–81, 83
Safety defects, reporting ..........174
Safety restraints ....................80–83
Belt-Minder.............................84
cleaning the safety belts ........102
extension assembly ..................84
for adults .............................81, 83
for children ...............................88
lap belt ......................................82
warning light and chime ....23, 84
Safety seats for children ............92Scheduled Maintenance
Guide .........................................254
General Maintenance
Information .............................254
Seat belts (see Safety
restraints) ....................................80
Seats ............................................69
child safety seats ......................92
cleaning ...................................180
heated ........................................76
Setting the clock
AM/FM/CD .................................45
Special notice ................................5
Specification chart,
lubricants ...................................237
Speed control ..............................64
Speedometer ...............................31
Starting your vehicle ................104
jump starting ..........................162
preparing to start your
vehicle .....................................104
Steering .....................................189
Steering wheel
controls ......................................57
tilting .........................................57
Suspension ........................132, 221
T
Tachometer .................................31
Tires ...........................................229
Towing
wrecker ....................................166
Traction control
off light ......................................23
Transmission .....................134, 138
automatic operation ...............134
Index
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