2011 FORD F650 AUX

4. Turn the release stud one-quarter
turn to engage the stud tangs with
the slot in the pressure plate. Keep
the stud engaged and install the nut
on the release stud.
5. Tighten the nut until the spring is
fully caged and the brakes are
released. Do not loosen or remove
the release stud and nut unless the brake chamber is completely
assembled and is securely clamped.
6. When the air pressure is restored, unscrew and remove the release
stud and install in the carrying pocket. Install the access plug.
EXHAUST BRAKE (IF EQUIPPED)
Note:The exhaust brake is
intended to help control vehicle
speed; it is not a vehicle stopping
device.
An exhaust brake is an optional
auxiliary braking system that assists,
but does not replace, the primary
service brake system. An on-off
switch on the instrument panel, in
combination with the accelerator
and clutch pedal switches, allows the operator to make maximum use of
the exhaust brake in the following conditions:
•off-highway driving
•mountain driving
•heavy traffic
•high speed highway driving
Driving
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USA(fus)

Note:Installing an exhaust or auxiliary brake does not necessarily
protect the engine from exceeding maximum governed speed. The
primary brakes should be used to make sure the engine never exceeds
maximum governed speed under any conditions.
TRAILER BRAKE HAND CONTROL (IF EQUIPPED)
The hand control, located on the
right-hand side of the instrument
panel, is used to apply the trailer
service brakes which are
independent of the truck or tractor
service brakes.
WARNING:The hand
control should never be
used to apply the brakes when the
tractor and trailer are parked
unattended. Air may leak from the
system and the vehicle could
possibly move, resulting in
possible property damage,
personal injury or death.
The hand control operates a valve that provides gradual control of air
pressure applied; when the valve is only partially applied, the trailer
brakes can be overridden by pressing fully on the brake pedal.
To apply the trailer brakes using the hand control, move the lever
downward. The further the lever is pushed downward, the greater the air
pressure is applied to the brakes. The lever will remain in place until
manually moved.
To release the trailer brakes, move the lever upward completely.
Driving
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USA(fus)

AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Main transmission, auxiliary transmission, transfer case and power
take-off (PTO) control shift patterns can be found on a placard or decal
on the driver’s sun visor, on the instrument panel or on the shift control
itself.
The main transmission control is used to select the various gear ratios or
speeds of the transmission. Selecting D (Direct Drive), does not change
the transmission gear ratio, but is used where the gear ratios in the main
transmission are adequate to handle the vehicle operation.
If the transmission fails to shift properly, check the inline 10A fuse
located in the battery cables above the battery.
WARNING:Hold the brake pedal down while you move the
gearshift lever between positions. If you don’t hold the brake
pedal down, your vehicle may move unexpectedly and cause property
damage, personal injury or death.
Allison 2200 with park pawl feature
Note:For Allison automatic transmission-equipped vehicles, also refer to
the separateAllison Transmission Operator’s Manual.
A parking pawl effectively grounds the transmission’s output shaft
preventing rotation of the driveline. If the vehicle is stationary, selecting
the P (Park) position places the transmission in neutral and engages the
parking pawl (always use the parking brake, also).
Note:If the P (Park) position is selected when the vehicle is in motion,
the parking pawl mechanism will ratchet andNOThold the truck.
WARNING:Always set the parking brake fully. Do not use the
gearshift in place of the parking brake.
WARNING: To avoid sudden, unexpected vehicle
movement and possible personal injury or death:
1. Bring the vehicle to a complete stop.
2. Shift the transmission into P (Park). Slowly lift your foot from the
brake pedal to engage the transmission parking pawl mechanism.
3. Apply the parking brake and make sure it is holding properly. Do not
rely solely on the parking mechanism of the transmission.)
4. Turn the engine off when you leave the vehicle.Never leave the
vehicle unattended when the engine is running.
Driving
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Fuse/Relay
locationFuse amp
ratingFuse description
1 20A Upfitter switches (AUX 2 and AUX 4)
2 30A Power seat (driver)
3 30A Power seat (passenger)
4 15A Windshield washer relay, Washer pump motor
5 5A Brake warning switch (hydraulic brake only)
6 20A Upfitter switches (AUX 1 and AUX 3)
7 15A Brake pressure switches, ABS event relay
8 20A DEF (Urea), Line heaters
9 20A Ignition switch, Starter cutoff
10 15A Air tank moisture removal valve
11 30A Electric trailer brake
12 20A Passenger compartment fuse box 5 and 21
13 15A Instrument cluster/Gateway module
14 20A Nitrogen oxide sensor
15 — Not used
16 5A BendixAir ABS
17 — Not used
18 10A Fuel transfer pump
503
502
501304
303
302 301
2119 22 2024
23401
207 201202 203204
209 206
208 205602
601118114
110106
102
117 113 109105
101
116 112 108104
115 111 107103
18 16
14 12 10 864
2
17 15
13 11 9 753
1
Roadside Emergencies
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Fuse/Relay
locationFuse amp
ratingFuse description
602 60A Air brake trailer tow fuse block
30A Hydraulic brakes pump motor 2
201 — Windshield washer relay
202 — Wiper high/low relay
203 — Wiper run/park relay
204 — Windshield wiper relay
205 — Body builder relay, right turn
206 — Body builder relay, left turn
207 — ABS event relay (Hydraulic brake vehicles
only)
208 — Body builder relay, back-up lamps relay
209 — Auxiliary stoplamp relay
301 — Fuel heater/Fuel transfer pump relay
302 — Body builder relay, parking lamps relay
303 — Blower motor relay
304 — DEF (Urea) line heaters relay
Individual maxi-fuse holder in engine compartment
Fuse
locationFuse amp
ratingFuse description
9925 30A Hydraulic brakes pump motor 1
Roadside Emergencies
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A
Air conditioning ..........................48
manual heating and air
conditioning system .................48
Air suspension ...........................132
Anti-lock brake system
(see Brakes) ..............................130
Audio system (see Radio) ...36, 38
Automatic transmission ............134
fluid, adding ............................218
fluid, checking ........................218
fluid, refill capacities ..............252
fluid, specification ..................237
Auxiliary Input Jack ...................45
Auxiliary power point .................57
Axle ............................143, 184, 223
lubricant specifications ..........237
refill capacities ........................250
B
Battery .......................................193
charging system warning
light ............................................23
jumping a disabled battery ....162
voltage gauge ............................31
Belt-Minder...............................84
Booster seats ...............................99
Brakes ........................111, 116, 185
adjustment ..............................187
anti-lock ...................................130
anti-lock brake system (ABS)
warning light .....................23, 130
brake warning light ..................23
fluid, checking and adding ....215
fluid, specifications .................237
parking ....................112, 119, 188
Bulbs ............................................53C
Cassette tape player ...................36
Catalytic converter
(see Emission control) .............188
Cell phone use ..............................8
Child safety seats ........................92
attaching with tether straps ....96
in front seat ..............................93
in rear seat ..........................93, 95
tether anchorage hardware .....96
Child safety seats - booster
seats .............................................99
Cleaning your vehicle
engine compartment ..............176
exterior ....................................181
instrument panel ....................178
interior .....................................179
plastic parts ............................177
safety belts ..............................179
washing ....................................175
waxing .....................................175
wheels ......................................176
wiper blades ............................177
Climate control (see Air
conditioning or Heating) ............48
Clock adjust
AM/FM/CD .................................45
Clutch ................................137, 216
adjusting ..................................217
fluid ..........................................216
operation while driving ..........137
specifications ..........................237
Console
overhead ....................................57
Controls
power seat .................................76
Coolant ......................................196
Index
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Supplement, 2nd Printing
USA(fus)