2010 YAMAHA YZF-R125 clutch

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
EAU17717
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Air filter elementClean.√√
Replace.√√
2*BatteryCheck electrolyte level and specif-
ic gravity.
Make sure that the breather hose
is properly routed.√√√√√
3ClutchCheck operation.
Adjust.√√√√√
4*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
5*Rear brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
6*Brake hosesCheck for cracks or damage.√√√√√
Replace. Every 4 years
7*WheelsCheck runout and for damage.√√√√
8*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
9*Wheel bearingsCheck bearing for looseness or
damage.√√√√
U5D7E1E0.book Page 3 Monday, July 13, 2009 11:55 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
10*SwingarmCheck operation and for exces-
sive play.√√√√
Lubricate with molybdenum disul-
fide grease.Every 24000 km (14000 mi)
11 Drive chainCheck chain slack, alignment and
condition.
Adjust and lubricate chain with a
special O-ring chain lubricant
thoroughly.Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
12*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 24000 km (14000 mi)
13*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
14Brake lever pivot
shaftLubricate with silicone grease.√√√√√
15Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
16Clutch lever pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
17Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
18 SidestandCheck operation.
Lubricate.√√√√√
19*Sidestand switchCheck operation.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U5D7E1E0.book Page 4 Monday, July 13, 2009 11:55 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
NOTICE
ECA11620


In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.


Make sure that no foreign mate-
rial enters the crankcase.
12. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.13. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20092
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIP

The coolant level must be checked
on a cold engine since the level
varies with engine temperature.


Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.TIPThe coolant should be between the
minimum and maximum level marks.
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter element replace-
ment:
0.95 L (1.00 US qt, 0.84 Imp.qt)
With oil filter element replacement:
1.00 L (1.06 US qt, 0.88 Imp.qt)
U5D7E1E0.book Page 13 Monday, July 13, 2009 11:55 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6
EAU22043
Adjusting the clutch lever free
play The clutch lever free play should mea-
sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.
1. Slide the rubber cover back at the
clutch lever.
2. Loosen the locknut.
3. To increase the clutch lever free
play, turn the adjusting bolt in di-
rection (a). To decrease the clutch
lever free play, turn the adjusting
bolt in direction (b).
TIPIf the specified clutch lever free play
could be obtained as described above,
skip steps 4–7.4. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
5. Loosen the locknut at the crank-
case.
6. To increase the clutch lever free
play, turn the adjusting nut in direc-
tion (a). To decrease the clutch le-
ver free play, turn the adjusting nut
in direction (b).7. Tighten the locknut at the crank-
case.
8. Tighten the locknut at the clutch le-
ver and then slide the rubber cover
to its original position.
1. Clutch lever free play adjusting bolt
2. Clutch lever free play
1. Locknut
2. Clutch lever free play adjusting nut (crank-
case)
U5D7E1E0.book Page 20 Monday, July 13, 2009 11:55 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
6
EAU23142
Checking and lubricating the
brake and clutch levers Brake lever
Clutch lever
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
EAU23202
Checking and lubricating the
sidestand The operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10731
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricants:
Brake lever:
Silicone grease
Clutch lever:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
U5D7E1E0.book Page 27 Monday, July 13, 2009 11:55 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2015 mm (79.3 in)
Overall width:
660 mm (26.0 in)
Overall height:
1065 mm (41.9 in)
Seat height:
818 mm (32.2 in)
Wheelbase:
1355 mm (53.3 in)
Ground clearance:
155 mm (6.10 in)
Minimum turning radius:
3100 mm (122.0 in)Weight:With oil and fuel:
138.0 kg (304 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
124 cm³
Bore × stroke:
52.0 × 58.6 mm (2.05 × 2.31 in)
Compression ratio:
11.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement:
0.95 L (1.00 US qt, 0.84 Imp.qt)
With oil filter element replacement:
1.00 L (1.06 US qt, 0.88 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes):
1.00 L (1.06 US qt, 0.88 Imp.qt)Air filter:Air filter element:
Dry element
Fuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
13.8 L (3.65 US gal, 3.04 Imp.gal)
Fuel reserve amount:
1.6 L (0.42 US gal, 0.35 Imp.gal)Fuel injection:Throttle body:
ID mark:
5D71 00Spark plug (s):Manufacturer/model:
NGK/CR8E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Helical gear
Primary reduction ratio:
73/24 (3.042)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
48/14 (3.429)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U5D7E1E0.book Page 1 Monday, July 13, 2009 11:55 AM

INDEXAAir filter element and check hose,
replacing and cleaning........................ 6-15
Auxiliary light bulb, replacing ................ 6-33BBattery................................................... 6-29
Brake and clutch levers, checking and
lubricating ........................................... 6-27
Brake and shift pedals, checking and
lubricating ........................................... 6-26
Brake fluid, changing ............................ 6-23
Brake fluid level, checking .................... 6-22
Brake lever .............................................. 3-6
Brake pedal ............................................. 3-7
Brake pedal free play, adjusting............ 6-21CCables, checking and lubricating .......... 6-25
Care ........................................................ 7-1
Catalytic converters ................................ 3-9
Clutch lever ............................................. 3-6
Clutch lever free play, adjusting ............ 6-20
Coolant.................................................. 6-13
Coolant temperature warning light .......... 3-2
Cowlings and panel, removing and
installing................................................ 6-7DDimmer switch ........................................ 3-5
Drive chain, cleaning and lubricating .... 6-25
Drive chain slack ................................... 6-23EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-15
Engine oil and oil filter element ............. 6-10
Engine stop switch .................................. 3-5Engine trouble warning light ................... 3-3
FFront and rear brake pads, checking .... 6-21
Front brake lever free play, checking ... 6-21
Front fork, checking .............................. 6-28
Fuel......................................................... 3-8
Fuel consumption, tips for reducing........ 5-3
Fuel tank cap .......................................... 3-7
Fuses, replacing ................................... 6-31HHandlebar switches ................................ 3-5
Headlight bulb, replacing ...................... 6-32
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-5IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-11
Indicator and warning lights .................... 3-2KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-33MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system... 6-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function display .............................. 3-3NNeutral indicator light .............................. 3-2PParking ................................................... 5-4
Part locations .......................................... 2-1Pass switch ............................................. 3-5
RRider seat .............................................. 3-10SSafety information ................................... 1-1
Shifting .................................................... 5-2
Shift pedal ............................................... 3-6
Sidestand .............................................. 3-10
Sidestand, checking and lubricating...... 6-27
Spark plug, checking ............................... 6-9
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch.............................................. 3-5
Steering, checking................................. 6-29
Storage.................................................... 7-3
Supporting the motorcycle .................... 6-33
Swingarm pivots, lubricating ................. 6-28TTachometer ............................................. 3-3
Tail/brake light ....................................... 6-32
Throttle cable free play, adjusting ......... 6-16
Throttle grip and cable, checking and
lubricating ........................................... 6-26
Tires ...................................................... 6-17
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-37
Troubleshooting charts.......................... 6-38
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-32
Turn signal switch ................................... 3-5VValve clearance..................................... 6-17
Vehicle identification number .................. 9-1
U5D7E1E0.book Page 1 Monday, July 13, 2009 11:55 AM