
9-1
9
EBU25860
CLEANING AND STORAGE
EBU25902Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced
stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the linings.
[EWB02311]
NOTICE: Excessive water pressuremay cause water seepage and deteriora-
tion of wheel bearings, brakes, transmis-
sion seals and electrical devices. Many
expensive repair bills have resulted from
improper high-pressure detergent applica-
tions such as those available in coin-oper-
ated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
U1BS60E0.book Page 1 Thursday, April 16, 2009 4:11 PM

10-4
10
Rim size:
9 x 8.5ATFront brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
200 mm (7.9 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
210 mm (8.3 in)
Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTZ10S
Voltage, capacity:
12 V, 8.6 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30/30 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1Fuse:Fuse:
15.0 A
U1BS60E0.book Page 4 Thursday, April 16, 2009 4:11 PM

INDEX
AAccessories and loading ................................................ 6-8
Air filter element, cleaning ............................................ 8-15BBattery .......................................................................... 8-37
Brake and clutch levers, checking and lubricating ....... 8-32
Brake and shift pedals, checking and lubricating ......... 8-33
Brake fluid, changing .................................................... 8-25
Brake fluid level, checking ............................................ 8-23
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-25
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-5
Brake pedal position, checking .................................... 8-25
Brakes .......................................................................... 8-22
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-32
Carburetor, adjusting .................................................... 8-20
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31
Drive chain slack .......................................................... 8-29Drive select lever ............................................................ 4-7
Drive select lever and driving in reverse ........................ 6-3
EEngine break-in .............................................................. 6-6
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2FFuel ......................................................................... 4-8, 5-3
Fuel cock ...................................................................... 4-10
Fuel tank cap .................................................................. 4-8
Fuse, replacing ............................................................. 8-40HHandlebar switches ........................................................ 4-2
Headlight beam, adjusting ............................................ 8-42
Headlight bulb, replacing .............................................. 8-40IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-6KKey identification number ............................................. 11-1LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3
U1BS60E0.book Page 1 Thursday, April 16, 2009 4:11 PM

MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-1PParking ........................................................................... 6-7
Parking brake free play, adjusting ................................ 8-26
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-7
Part locations ................................................................. 3-1RReverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-12
Shifting ........................................................................... 6-4
Shift pedal ...................................................................... 4-7
Shock absorber assemblies, adjusting the front .......... 4-13
Shock absorber assembly, adjusting the rear .............. 4-14
Spark arrester, cleaning ............................................... 8-18
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................. 4-11
Start switch .................................................................... 4-3
Steering shaft, lubricating ............................................ 8-37Storage .......................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-36
Suspension relay arm and connecting arm pivoting
points, lubricating the rear ......................................... 8-35
Swingarm pivots, lubricating ........................................ 8-34
TTail/brake light bulb, replacing ..................................... 8-43
Throttle cable free play, adjusting ................................ 8-21
Throttle lever ........................................................... 4-3, 5-3
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-44
Troubleshooting chart .................................................. 8-46VValve clearance ........................................................... 8-22
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-34
Wheel, installing ........................................................... 8-44
Wheel, removing .......................................................... 8-43
U1BS60E0.book Page 2 Thursday, April 16, 2009 4:11 PM