Page 102 of 138

8-23
8
TIPThe wheels need to be removed to check the
brake pads. (See page 8-43.)EBU28800Rear brake pads
Each brake pad is provided with two wear indicator
grooves, which allow you to check the brake pad
wear without having to disassemble the brake. To
check the brake pad wear, check the wear indica-
tor grooves. If a brake pad has worn to the point
that a wear indicator groove almost appears, have
a Yamaha dealer replace the brake pads as a set.
EBU24251Checking the brake fluid level Insufficient brake fluid may allow air to enter the
brake system, possibly causing it to become inef-
fective.
Before riding, check that the brake fluid is above
the minimum level mark and replenish if neces-
sary. A low brake fluid level may indicate worn
brake pads and/or brake system leakage. If the
brake fluid level is low, be sure to check the brake
pads for wear and the brake system for leakage.
1. Wear indicator groove
1. Wear indicator groove
U1BS60E0.book Page 23 Thursday, April 16, 2009 4:11 PM
Page 103 of 138

8-24
8 Front brake
Rear brakeObserve these precautions:
When checking the fluid level, make sure that
the top of the brake fluid reservoir is level.Use only the recommended quality brake fluid,
otherwise the rubber seals may deteriorate,
causing leakage and poor braking performance.Refill with the same type of brake fluid. Mixing
fluids may result in a harmful chemical reaction
and lead to poor braking performance.Be careful that water does not enter the brake
fluid reservoir when refilling. Water will signifi-
cantly lower the boiling point of the fluid and may
result in vapor lock.Brake fluid may deteriorate painted surfaces or
plastic parts. Always clean up spilled fluid imme-
diately.As the brake pads wear, it is normal for the brake
fluid level to gradually go down. However, if the
brake fluid level goes down suddenly, have a
Yamaha dealer check the cause.
1. Minimum level mark
1. Minimum level mark
1
Recommended brake fluid:
DOT 4
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8-25
8
EBU24291Changing the brake fluid Have a Yamaha dealer change the brake fluid at
the intervals specified in the TIP after the periodic
maintenance and lubrication chart. In addition,
have the oil seals of the master cylinders and cali-
pers as well as the brake hoses replaced at the in-
tervals listed below or whenever they are damaged
or leaking.Oil seals: Replace every two years.Brake hoses: Replace every four years.EBU24394Checking the front brake lever free play The brake lever free play must be checked at the
intervals specified in the periodic maintenance and
lubrication chart. The brake lever should have no
free play as shown. If there is free play, have a
Yamaha dealer check the brake system.
EBU24592Checking the brake pedal position The brake pedal position must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.
The top of the brake pedal should be positioned
50.2 mm (1.98 in) above the top of the frame as
shown. If the brake pedal is not positioned as spec-
ified, have a Yamaha dealer adjust it.1. No free play
U1BS60E0.book Page 25 Thursday, April 16, 2009 4:11 PM
Page 132 of 138
10-4
10
Rim size:
9 x 8.5ATFront brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
200 mm (7.9 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
210 mm (8.3 in)
Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTZ10S
Voltage, capacity:
12 V, 8.6 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30/30 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1Fuse:Fuse:
15.0 A
U1BS60E0.book Page 4 Thursday, April 16, 2009 4:11 PM
Page 136 of 138

INDEX
AAccessories and loading ................................................ 6-8
Air filter element, cleaning ............................................ 8-15BBattery .......................................................................... 8-37
Brake and clutch levers, checking and lubricating ....... 8-32
Brake and shift pedals, checking and lubricating ......... 8-33
Brake fluid, changing .................................................... 8-25
Brake fluid level, checking ............................................ 8-23
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-25
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-5
Brake pedal position, checking .................................... 8-25
Brakes .......................................................................... 8-22
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-32
Carburetor, adjusting .................................................... 8-20
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31
Drive chain slack .......................................................... 8-29Drive select lever ............................................................ 4-7
Drive select lever and driving in reverse ........................ 6-3
EEngine break-in .............................................................. 6-6
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-2FFuel ......................................................................... 4-8, 5-3
Fuel cock ...................................................................... 4-10
Fuel tank cap .................................................................. 4-8
Fuse, replacing ............................................................. 8-40HHandlebar switches ........................................................ 4-2
Headlight beam, adjusting ............................................ 8-42
Headlight bulb, replacing .............................................. 8-40IIdentification numbers .................................................. 11-1
Indicator lights ................................................................ 4-2
Instruments, lights and switches .................................... 5-6KKey identification number ............................................. 11-1LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3
U1BS60E0.book Page 1 Thursday, April 16, 2009 4:11 PM