2010 YAMAHA XT660Z parking brake

TABLE OF CONTENTS
LOCATION OF IMPORTANT LABELS...1-1
SAFETY INFORMATION.....................2-1
Be a Responsible Owner ..................2-1
Safe riding .........................................2-1
Protective apparel .............................2-2
Avoid Carbon Monoxide Poisoning ...2-2
Loading .............................................2-3
Genuine Yamaha Accessories ..........2-3
Aftermarket Parts, Accessories,
and Modifications .......................2-4
Aftermarket Tires and Rims ..............2-4
DESCRIPTION.....................................3-1
Left view ............................................3-1
Right view .........................................3-2
Controls and instruments ..................3-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................4-1
Immobilizer system ...........................4-1
Main switch/steering lock ..................4-2
Indicator and warning lights ..............4-3
Multi-function display ........................4-5
Tachometer .......................................4-6
Tripmeter and tachometer modes .....4-6
Clock mode .......................................4-7
Fuel meter .........................................4-7
Self-diagnosis devices ......................4-7Handlebar switches ...........................4-9
Clutch lever .....................................4-10
Shift pedal .......................................4-10
Brake lever ......................................4-11
Brake pedal .....................................4-11
Fuel tank cap ..................................4-11
Fuel .................................................4-12
Fuel tank breather hose ..................4-13
Catalytic converter ..........................4-13
Seat .................................................4-14
Adjusting the front fork ....................4-15
Adjusting the shock absorber
assembly ..................................4-16
Sidestand ........................................4-17
Ignition circuit cut-off system ..........4-17
FOR YOUR SAFETY -
PRE-OPERATION CHECKS...............5-1
Pre-operation check list ....................5-2
OPERATION AND IMPORTANT
RIDING POINTS..................................6-1
Starting the engine............................6-1
Shifting ..............................................6-2
Tips for reducing fuel consumption ...6-3
Engine break-in .................................6-3
Parking ..............................................6-4PERIODIC MAINTENANCE AND
ADJUSTMENT.....................................7-1
Owner’s tool kit .................................7-1
Periodic maintenance chart for
the emission control system.......7-2
General maintenance
and lubrication chart ..................7-3
Removing and installing
the cowling and panels ..............7-8
Checking the spark plug ...................7-8
Engine oil and oil filter element.........7-9
Coolant ............................................7-12
Replacing the air filter element
and cleaning the check hose ...7-14
Checking the engine idling speed ...7-15
Checking the throttle cable
free play ...................................7-16
Valve clearance ...............................7-16
Tires ................................................7-16
Spoke wheels..................................7-19
Adjusting the clutch lever free play...7-20
Checking the front and rear
brake pads ...............................7-21
Checking the brake fluid level .........7-22
Changing the brake fluid .................7-23
Drive chain slack .............................7-23
Cleaning and lubricating
the drive chain ..........................7-25
XT660Z 01-03 ING-AUS:AUSTRALIA 11-05-2009 9:57 Pagina 6

SPECIFICATIONS
9-3
1
2
3
4
5
6
7
8
9
10
Rear suspension:
Type:
Swingarm (link suspension)
Spring/damper type:
Coil spring/gas-oil damper, spring
preload adjustable
Wheel travel:
200 mm (7.87 in)
Electrical system:
Ignition system:
Transistorized coil ignition (digital)
Charging system:
A.C. magneto
Battery:
Model:
GT9B-4
Voltage, capacity:
12 V, 8 Ah
Headlight:
Bulb type:
Halogen bulb
Bulb voltage, wattage x quantity:Headlight:
12 V, 55 W x 2
Auxiliary light:
12 V, 5 W x 2
Tail/brake light:
LED
Front turn signal light:
12 V, 10 W x 2
Rear turn signal light:
12 V, 10 W x 2
Meter lighting:
LED (backlight)Neutral indicator light:
LED
Turn signal indicator light:
LED
High beam indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LED
Fuses:Main fuse:
30 A
Headlight fuse:
20 A
Signaling system fuse:
10 A
Ignition fuse:
10 A
Parking lighting fuse:
10 A
Radiator fan fuse:
7.5 A
Fuel injection system fuse:
10 A
Backup fuse (for odometer, clock and
immobilizer):
10 A
XT660Z 08-10 ING-AUS:MY03 07-10 ING 11-05-2009 10:10 Pagina 8

INDEX
1
2
3
4
5
6
7
8
9
10
Dimmer switch ................................4-9
Engine stop switch .........................4-9
Hazard switch ...............................4-10
Horn switch .....................................4-9
Pass switch .....................................4-9
Start switch .....................................4-9
Turn signal switch ...........................4-9
Headlight bulb, replacing..................7-33
High beam indicator light ...................4-4
Horn switch ........................................4-9
I
Identification numbers ......................10-1
Idling speed, checking .....................7-15
Ignition circuit cut-off system............4-17
Checking operation procedure......4-18
Immobilizer system ............................4-1
Immobilizer system indicator light ......4-4
Indicator and warning lights ...............4-3
Coolant temperature warning light..4-4
Engine trouble warning light ...........4-4
High beam indicator light ................4-4
Immobilizer system indicator light...4-4
Neutral indicator light ......................4-4
Turn signal indicator light ................4-3
Instruments ........................................3-3
Instrument and control functions........4-1
K
Key identification number .................10-1
Keys ...................................................4-1L
Labels (location of important labels) ..1-1
License plate light bulb, replacing ....7-35
Location of important labels ...............1-1
Loading ..............................................2-3
Lubricating the brake and clutch
levers ............................................7-26
Lubricating the brake pedal..............7-27
Lubricating the cables ......................7-25
Lubricating the drive chain ...............7-25
Lubricating the sidestand .................7-27
Lubricating the throttle grip
and cable ......................................7-26
Lubricating the swingarm pivots.......7-28
M
Main switch/steering lock ...................4-2
Model label .......................................10-2
Motorcycle noise regulation
(for Australia) ................................10-2
Multi-function display..........................4-5
Clock mode .....................................4-7
Self-diagnosis devices ....................4-7
Tachometer .....................................4-6
Tripmeter and tachometer modes ...4-6
N
Neutral indicator light .........................4-4
O
Oil filter element ..............................7-10
Operation and important riding
points ..............................................6-1Owner’s tool kit...................................7-1
P
Panels, removing and installing .........7-6
Parking ...............................................6-4
Pass switch ........................................4-9
Periodic maintenance
and adjustment ...............................7-1
Periodic maintenance chart for
the emission control system ...........7-2
Pre-operation check list......................5-2
Pre-operation checks .........................5-1
R
Rear suspension, lubricating............7-27
Rear wheel .......................................7-38
Installing........................................7-39
Removing......................................7-38
Record the identification numbers ...10-1
S
Safety information ..............................2-1
Seat ..................................................4-14
Self-diagnosis devices .......................4-7
Shift pedal ........................................4-10
Shifting ...............................................6-2
Shock absorber assembly
(adjusting) .....................................4-16
Sidestand .........................................4-17
Sidestand, checking and lubricating ..7-27
Sidestand switch, checking ..............4-18
Spark plug, checking..........................7-8
XT660Z 08-10 ING-AUS:MY03 07-10 ING 11-05-2009 10:10 Pagina 2