ECAM1060CAUTION:
The engine oil tank must be filled in
2 steps. First, fill the engine oil tank
with 1.90 L (2.0 US qt) (1.67 Imp.qt)
of the recommended engine oil.
Then, start the engine, race it 5 or 6
times, turn it off, and then add the
remainder of the engine oil.
NOTE:
Be sure to wipe off spilled oil on any
parts after the engine and exhaust
system have cooled down.
ECA11620CAUTION: In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a
higher quality than specified. In
addition, do not use oils la-
beled “ENERGY CONSERVING
II” or higher.
Make sure that no foreign ma-
terial enters the crankcase.
14. Start the engine, and then let it idle for several minutes while
checking it for oil leakage. If oil is
leaking, immediately turn the en-
gine off and check for the cause.
15. Turn the engine off, and then check the oil level and correct it if
necessary.
16. Install the engine guard by in- stalling the screws.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the
coolant must be changed at the inter-
vals specified in the periodic mainte-
nance and lubrication chart.
EAU20253
To check the coolant level1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion.
NOTE:
The coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the coolant reservoir.
Recommended engine oil:See page 8-1.
Oil quantity: Without oil filter element
replacement:2.50 L (2.64 US qt) (2.19 Imp.qt)
With oil filter element replacement: 2.60 L (2.73 US qt) (2.26 Imp.qt)
PERIODIC MAINTENANCE AND ADJUSTMENT
7-12
7
03 ingles -australia 3/5/10 06:00 Página 54
SPECIFICATIONS
9-1
1
2
3
4
5
6
7
8
9
10
Engine oil:Type:
SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter element replacement:
2.50 L (2.64 US qt) (2.19 Imp.qt)
With oil filter element replacement:
2.60 L (2.73 US qt) (2.26 Imp.qt)
Total amount (dry engine):
2.90 L (3.07 US qt) (2.55 Imp.qt)
Cooling system:Radiator capacity (including all routes):
1.2 L (1.26 US qt) (1.05 Imp.qt) (Radiator) +
0.5 L (0.52 US qt) (0.44 Imp.qt)
(Coolant reservoir)
Coolant reservoir capacity (up to the
maximum level mark):
0.50 L (0.52 US qt) (0.44 Imp.qt)
From low to full level:
0.30 L (0.32 US qt) (0.26 Imp.qt)
Air filter:Air filter element:
Paper
Fuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
23.0 L (6.07 US gal) (5.06 Imp.gal)
Fuel reserve amount:
6.7 L (1.76 US gal) (1.46 Imp.gal)
Fuel injection:Manufacturer:
DENSO
Model:
297500-0390
Spark plug:Manufacturer/model:NGK/CR7EGap:
0.7-0.8 mm (0.028-0.032 in)
Clutch:Clutch type:
Wet, multiple-disc
Transmission:Primary reduction system:
Spur gear
Primary reduction ratio:
75/36 (2.083)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
45/15 (3.00)
Transmission type:
Constant mesh 5-speed
Dimensions:Overall length:
2246 mm (88.42 in)
Overall width:
864 mm (34.01 in)
Overall height:
1477 mm (58.14 in)
Seat height:
896 mm (35.27 in)
Wheelbase:
1500 mm (59.05 in)
Ground clearance:
260 mm (10.23 in)
Minimum turning radius:
1958 mm (77.08 in)
Basic weight:With oil and fuel:
208.5 kg (459 lb)
Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
660.0 cm
3(40.27 cu.in)
Bore x stroke:
100.0 x 84.0 mm (3.94 x 3.31 in)
Compression ratio:
10.00 : 1
Starting system:
Electric starter
Lubrication system:
Dry sump
-20-10 0 1020304050°C
SAE 10W-30
SAE 10W-40
SAE 20W-40
SAE 20W-50
SAE 15W-40
XT660Z 08-10 ING-AUS:MY03 07-10 ING 11-05-2009 10:10 Pagina 6
1
2
3
4
5
6
7
8
9
10
INDEX
A
Aftermarket Parts, Accessories, and
Modifications ...................................2-4
Aftermarket Tires and Rims ...............2-4
Air filter element, cleaning the check
hose ..............................................7-14
Air filter element, replacing ..............7-14
Auxiliary light bulb, replacing............7-35
Avoid Carbon Monoxide poisoning ....2-2
B
Battery ..............................................7-30
To access the battery ...................7-30
To charge the battery....................7-30
To store the battery.......................7-31
Be a Responsible Owner ...................2-1
Brake and clutch levers, checking
and lubricating ..............................7-26
Brake fluid ........................................7-22
Changing ......................................7-23
Checking fluid level .......................7-22
Brake lever .......................................4-11
Brake pads, checking .......................7-21
Brake pedal ......................................4-11
Checking .......................................7-27
Lubricating ....................................7-27
C
Cables, checking and lubricating .....7-25
Carbon Monoxide (avoid Carbon
Monoxide poisoning).......................2-2
Care and storage ...............................8-1Catalytic converter ...........................4-13
Checking and lubricating the brake
and clutch levers ...........................7-26
Checking and lubricating the brake
pedal .............................................7-27
Checking and lubricating the cables..7-25
Checking and lubricating the
sidestand ......................................7-27
Checking and lubricating the throttle
grip and cable ...............................7-26
Checking the brake pedal ................7-27
Checking the sidestand switch .........4-18
Clock mode ........................................4-7
Clutch lever ......................................4-10
Clutch lever free play, adjusting .......7-20
Consumer information ......................10-1
Controls and instruments ...................3-3
Function ..........................................4-1
Coolant .............................................7-12
Coolant temperature warning light .....4-4
D
Description .........................................3-1
Controls and instrument .................3-3
Left view..........................................3-1
Right view .......................................3-2
Dimmer switch....................................4-9
Drive chain, cleaning
and lubricating ..............................7-25
Drive chain slack ..............................7-23
Adjusting .......................................7-23
Checking .......................................7-23Cleaning and lubricating ...............7-25
E
Emission control system (periodic
maintenance chart) .........................7-2
Engine break-in ..................................6-3
Engine idling speed, adjusting .........7-15
Engine oil and oil filter element ..........7-9
Engine oil filter element....................7-10
Engine stop switch .............................4-9
Engine trouble warning light...............4-4
F
For your safety - Pre-operation
checks .............................................5-1
Front fork ..........................................4-15
Adjusting .......................................4-15
Checking .......................................7-28
Front wheel ......................................7-36
Installing........................................7-37
Removing......................................7-36
Fuel ..................................................4-12
Fuel consumption, tips for reducing ...6-3
Fuel meter ..........................................4-7
Fuel tank breather hose ...................4-13
Fuel tank cap ...................................4-11
Fuses, replacing ...............................7-31
G
Genuine Yamaha Accessories ...........2-3
H
Handlebar switches ............................4-9
XT660Z 08-10 ING-AUS:MY03 07-10 ING 11-05-2009 10:10 Pagina 1
INDEX
1
2
3
4
5
6
7
8
9
10
Dimmer switch ................................4-9
Engine stop switch .........................4-9
Hazard switch ...............................4-10
Horn switch .....................................4-9
Pass switch .....................................4-9
Start switch .....................................4-9
Turn signal switch ...........................4-9
Headlight bulb, replacing..................7-33
High beam indicator light ...................4-4
Horn switch ........................................4-9
I
Identification numbers ......................10-1
Idling speed, checking .....................7-15
Ignition circuit cut-off system............4-17
Checking operation procedure......4-18
Immobilizer system ............................4-1
Immobilizer system indicator light ......4-4
Indicator and warning lights ...............4-3
Coolant temperature warning light..4-4
Engine trouble warning light ...........4-4
High beam indicator light ................4-4
Immobilizer system indicator light...4-4
Neutral indicator light ......................4-4
Turn signal indicator light ................4-3
Instruments ........................................3-3
Instrument and control functions........4-1
K
Key identification number .................10-1
Keys ...................................................4-1L
Labels (location of important labels) ..1-1
License plate light bulb, replacing ....7-35
Location of important labels ...............1-1
Loading ..............................................2-3
Lubricating the brake and clutch
levers ............................................7-26
Lubricating the brake pedal..............7-27
Lubricating the cables ......................7-25
Lubricating the drive chain ...............7-25
Lubricating the sidestand .................7-27
Lubricating the throttle grip
and cable ......................................7-26
Lubricating the swingarm pivots.......7-28
M
Main switch/steering lock ...................4-2
Model label .......................................10-2
Motorcycle noise regulation
(for Australia) ................................10-2
Multi-function display..........................4-5
Clock mode .....................................4-7
Self-diagnosis devices ....................4-7
Tachometer .....................................4-6
Tripmeter and tachometer modes ...4-6
N
Neutral indicator light .........................4-4
O
Oil filter element ..............................7-10
Operation and important riding
points ..............................................6-1Owner’s tool kit...................................7-1
P
Panels, removing and installing .........7-6
Parking ...............................................6-4
Pass switch ........................................4-9
Periodic maintenance
and adjustment ...............................7-1
Periodic maintenance chart for
the emission control system ...........7-2
Pre-operation check list......................5-2
Pre-operation checks .........................5-1
R
Rear suspension, lubricating............7-27
Rear wheel .......................................7-38
Installing........................................7-39
Removing......................................7-38
Record the identification numbers ...10-1
S
Safety information ..............................2-1
Seat ..................................................4-14
Self-diagnosis devices .......................4-7
Shift pedal ........................................4-10
Shifting ...............................................6-2
Shock absorber assembly
(adjusting) .....................................4-16
Sidestand .........................................4-17
Sidestand, checking and lubricating ..7-27
Sidestand switch, checking ..............4-18
Spark plug, checking..........................7-8
XT660Z 08-10 ING-AUS:MY03 07-10 ING 11-05-2009 10:10 Pagina 2