2010 YAMAHA XMAX 125 fuel cap

SAFETY INFORMATION .....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-4
Turn signal indicator lights ...............3-4
High beam indicator light ................3-4
Engine trouble warning light ............3-4
Immobilizer system indicator light ....3-4
Speedometer ....................................3-5
Tachometer .......................................3-5
Multi-function display .......................3-6
Handlebar switches ........................3-11
Pass switch ....................................3-11
Dimmer switch ...............................3-11
Turn signal switch ..........................3-11
Horn switch.....................................3-11
Start switch .....................................3-11
Hazard switch .................................3-11
Front brake lever.............................3-12
Rear brake lever..............................3-12
Fuel tank cap ..................................3-12
Fuel .................................................3-13Catalytic converters ........................3-14
Securing bracket ............................3-15
Seat.................................................3-15
Storage compartments ...................3-16
Adjusting the shock absorber
assemblies...................................3-18
Sidestand ........................................3-18
Ignition circuit cut-off system .........3-19
FOR YOUR SAFETY – PRE-
OPERATION CHECKS ........................4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel consumption....5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit .................................6-2
Periodic maintenance chart for
the emission control system .........6-3
General maintenance and
lubrication chart ............................6-4
Removing and installing the cowling
and panel.......................................6-8Checking the spark plug ..................6-9
Engine oil ........................................6-10
Final transmission oil ......................6-13
Coolant ...........................................6-14
Air filter and V-belt case air filter
elements ......................................6-16
Checking the throttle cable free
play ..............................................6-17
Valve clearance ...............................6-17
Tires ................................................6-18
Cast wheels ....................................6-19
Checking the front and rear brake
lever free play ..............................6-20
Checking the front and rear brake
pads.............................................6-20
Checking the brake fluid level ........6-21
Changing the brake fluid ................6-22
Checking and lubricating the
throttle grip and cable .................6-22
Lubricating the front and rear
brake levers .................................6-23
Checking and lubricating the
centerstand and sidestand .........6-23
Checking the front fork ...................6-24
Checking the steering.....................6-25
Battery ............................................6-25
Replacing the fuses ........................6-27
Replacing a headlight bulb .............6-28
Replacing a front turn signal light
bulb .............................................6-28
TABLE OF CONTENTS
39D-F8199-E0 4/11/09 20:21 Página 6

EAU10410
Left view
DESCRIPTION
2-1
2
1. Headlight (page 6-28)
2. Fuel tank cap (page 3-12)
3. Owner’s tool kit (page 6-2)
4. V-belt case air filter element (page 6-16)
5. Rear storage compartment (page 3-16)
6. Air filter element (page 6-16)
7. Shock absorber assembly spring preload adjusting ring (page 3-18)
8. Engine oil drain bolt (page 6-10)9. Centerstand (page 6-23)
10. Sidestand (page 3-18)
39D-F8199-E0 4/11/09 20:21 Página 13

EAU12900
Front brake lever
1. Front brake lever
The front brake lever is located on the
right handlebar grip. To apply the
front brake, pull this lever toward the
handlebar grip.
EAU12950
Rear brake lever
1. Rear brake lever
The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the hand-
lebar grip.
EAUS1661
Fuel tank cap
To open the fuel tank cap
1. Open the fuel tank cap cover by
pushing in on the front end of it.
1. Fuel tank cap
2. Fuel tank cap cover
2. Insert the key in the lock and turn
it clockwise. The lock will be rele-
ased and the fuel tank cap can
be removed.
INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
39D-F8199-E0 4/11/09 20:21 Página 27

1. Fuel tank cap
To close the fuel tank cap
1. Be sure the match mark is facing
forward, and then push the fuel
tank cap into the original posi-
tion.
1. Match marks
2. Turn the key counterclockwise
and remove it.
3. Close the fuel tank cover.
EWA11091
Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a fire hazard.
EAU13212
Fuel
Make sure there is sufficient gasoline
in the tank.
EWA10881
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions.
1. Before refueling, turn off the engi-
ne and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the
vicinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. Stop
filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.
WARNINGWARNING
INSTRUMENT AND CONTROL FUNCTIONS
3-13
3
39D-F8199-E0 4/11/09 20:21 Página 28

1. Fuel tank filler tube
2. Maximum fuel level
3. Wipe up any spilled fuel imme-
diately. NOTICE:Immediately
wipe off spilled fuel with a cle-
an, dry, soft cloth, since fuel
may deteriorate painted surfa-
ces or plastic parts.
[ECA10071]
4. Be sure to securely close the fuel
tank cap.
EWA15151
Gasoline is poisonous and can cause
injury or death. Handle gasoline with
care. Never siphon gasoline by
mouth. If you should swallow some
gasoline or inhale a lot of gasoline
vapor, or get some gasoline in your
eyes, see your doctor immediately. Ifgasoline spills on your skin, wash with
soap and water. If gasoline spills on
your clothing, change your clothes.
EAU33520
ECA11400
Use only unleaded gasoline. The
use of leaded gasoline will cause
severe damage to internal engine
parts, such as the valves and piston
rings, as well as to the exhaust sys-
tem.
Your Yamaha engine has been desig-
ned to use regular unleaded gasoline
with a research octane number of 91 or
higher. If knocking (or pinging) occurs,
use a gasoline of a different brand or
premium unleaded fuel. Use of unlea-
ded fuel will extend spark plug life and
reduce maintenance costs.
EAU13445
Catalytic converters
This vehicle is equipped with catalytic
converters in the exhaust system.
EWA10862
The exhaust system is hot after
operation. To prevent a fire hazard
or burns:
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
Make sure that the exhaust
system has cooled down befo-
re doing any maintenance
work.
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
WARNING
NOTICE
Recommended fuel:
REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity:
11.8 L (3.12 US gal, 2.60 Imp.gal)
WARNING
INSTRUMENT AND CONTROL FUNCTIONS
3-14
3
39D-F8199-E0 4/11/09 20:21 Página 29

the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap
onto the spark plug, and then
place the spark plug on the
cylinder head so that the
electrodes are grounded.
(This will limit sparking during
the next step.)
d. Turn the engine over several
times with the starter. (This
will coat the cylinder wall with
oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING!
To prevent damage or injury
from sparking, make sure
to ground the spark plug
electrodes while turning the
engine over.
[EWA10951]
4. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degra-
ded in one spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm pla-
ce [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more
information on storing the bat-
tery, see page 6-25.
TIP
Make any necessary repairs before
storing the scooter.
SCOOTER CARE AND STORAGE
7-4
7
39D-F8199-E0 4/11/09 20:21 Página 77

Dimensions:Overall length:
2201 mm (86.7 in)
Overall width:
776 mm (30.6 in)
Overall height:
1337 mm (52.6 in)
Seat height:
792 mm (31.2 in)
Wheelbase:
1545 mm (60.8 in)
Ground clearance:
134 mm (5.30 in)
Minimum turning radius:
1805 mm (71.1 in)
Weight:With oil and fuel:
171.6 kg (378 lb)
Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
124 cm
3
Bore x stroke:
52.0 x 58.6 mm (2.05 x 2.31 in)
Compression ratio:
11.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA
Engine oil quantity:Without oil filter element replacement:
1.40 L (1.48 US qt, 1.23 Imp.qt)
With oil filter element replacement:
1.50 L (1.59 US qt, 1.32 Imp.qt)
Final transmission oil:Type:
SAE 10W-30 type SE motor oil
Quantity:
0.21 L (0.22 US qt, 0.18 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes):
1.00 L (1.06 US qt, 0.88 Imp.qt)
Air filter:Air filter element:
Oil-coated paper element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
11.8 L (3.12 US gal, 2.60 Imp.gal)
Fuel reserve amount:
1.7 L (0.45 US gal, 0.37 Imp.gal)
Throttle body:ID mark:
1B91 00
Manufacturer:
AISAN
Spark plug (s):Manufacturer/model:
NGK/CPR9EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:Clutch type:
Dry. centrifugal automatic
Transmission:Primary reduction system:
Helical gear
Primary reduction ratio:
41/14 (2.929)
Secondary reduction system:
Helical gear
Secondary reduction ratio:
44/13 (3.385)
Transmission type:
V-belt automatic
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40
SAE 20W-40
SAE 20W-50
SAE 10W-40
SAE 10W-50
SPECIFICATIONS
8-1
8
39D-F8199-E0 4/11/09 20:21 Página 78

AAcceleration and deceleration ...................5-2
Air filter and V-belt case air filter
elements ................................................6-16
Auxiliary light bulb, replacing ...................6-30
BBattery......................................................6-25
Brake fluid level, checking .......................6-21
Brake fluid, changing ...............................6-22
Brake lever, front ......................................3-12
Brake lever, rear .......................................3-12
Brake levers, lubricating ..........................6-23
Braking .......................................................5-3
CCare............................................................7-1
Catalytic converters .................................3-14
Centerstand and sidestand, checking
and lubricating .......................................6-23
Coolant.....................................................6-14
Cowling and panel, removing and
installing ...................................................6-8
DDimmer switch .........................................3-11
EEngine break-in ..........................................5-4
Engine oil .................................................6-10
Engine trouble warning light ......................3-4
FFinal transmission oil ...............................6-13
Front and rear brake lever free play.........6-20
Front and rear brake pads, checking ......6-20
Front fork, checking .................................6-24
Fuel ..........................................................3-13
Fuel consumption, tips for reducing ..........5-3Fuel tank cap ...........................................3-12
Fuses, replacing .......................................6-27
HHandlebar switches .................................3-11
Hazard switch ..........................................3-11
Headlight bulb, replacing .........................6-28
High beam indicator light...........................3-4
Horn switch ..............................................3-11
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-19
Immobilizer system ....................................3-1
Immobilizer system indicator light .............3-4
Indicator and warning lights ......................3-4
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-29
MMain switch/steering lock ..........................3-2
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display ................................3-6
PParking .......................................................5-4
Part locations .............................................2-1
Pass switch ..............................................3-11
SSafe-riding points.......................................1-5
Safety information ......................................1-1
Seat ..........................................................3-15
Securing bracket ......................................3-15Shock absorber assemblies, adjusting....3-18
Sidestand .................................................3-18
Spark plug, checking .................................6-9
Specifications.............................................8-1
Speedometer .............................................3-5
Start switch ..............................................3-11
Starting off .................................................5-2
Starting the engine.....................................5-1
Steering, checking ...................................6-25
Storage.......................................................7-3
Storage compartments ............................3-16
TTachometer ................................................3-5
Tail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-28
Throttle cable free play, checking ............6-17
Throttle grip and cable, checking and
lubricating ..............................................6-22
Tires .........................................................6-18
Tool kit ........................................................6-2
Troubleshooting .......................................6-30
Troubleshooting charts ............................6-31
Turn signal indicator lights .........................3-4
Turn signal light bulb (front), replacing ....6-28
Turn signal switch ....................................3-11
VValve clearance ........................................6-17
Vehicle identification number .....................9-1
WWheels .....................................................6-19
INDEX
39D-F8199-E0 4/11/09 20:21 Página 83