PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
19*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√
20*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation.√√√√
21 Engine oilChange.
Check oil level and vehicle for oil
leakage.√Every 5000 km (3000 mi)√
22Engine oil filter ele-
mentReplace.√√√√√
23*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
24*Front and rear brake
switchesCheck operation.√√√√√√
25Moving parts and
cablesLubricate.√√√√√
26*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U32DE5E0.book Page 5 Thursday, January 7, 2010 9:40 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
62. Lift the bottom of the panel slightly,
and then slide the panel forward.
To install the panel
Place the panel in the original position,
and then install the bolts.
Panel D
To remove the panel1. Remove the seat. (See page
3-13.)
2. Remove the bolt and washer, and
then remove the panel as shown.To install the panel
1. Place the panel in the original posi-
tion, and then install the washer
and bolt.
2. Install the seat.
EAU48340
Checking the spark plug The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode, it
should be removed and checked in ac-
cordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of the spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally). If
the spark plug shows a distinctly differ-
ent color, the engine could be operating
improperly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If the spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
1. Bolt
2. Washer
3. Panel D
3
2
1
Specified spark plug:
NGK/CR9EK
U32DE5E0.book Page 9 Thursday, January 7, 2010 9:40 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6 Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.NOTICE
ECA10840
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twist
it back and forth while pushing it in.
EAU45143
Engine oil and oil filter ele-
ment The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the engine oil level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
1. Spark plug gapSpark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)11
U32DE5E0.book Page 10 Thursday, January 7, 2010 9:40 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20253
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below the
minimum level mark, remove pan-
el C (See page 6-7.), remove the
reservoir cap, add coolant to the
maximum level mark, and then in-
stall the reservoir cap and the pan-
el. WARNING! Remove only the
coolant reservoir cap. Never at-
tempt to remove the radiator
cap when the engine is hot.
[EWA15161]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
1. Bleed boltTightening torque:
Bleed bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
1. Maximum level mark
2. Minimum level mark
1
2
U32DE5E0.book Page 13 Thursday, January 7, 2010 9:40 AM
INDEXAAir filter element and check hose,
cleaning .............................................. 6-16
Auxiliary light bulb, replacing ................ 6-36BBattery................................................... 6-31
Brake and clutch levers, checking and
lubricating ........................................... 6-28
Brake fluid, changing ............................ 6-25
Brake fluid level, checking .................... 6-24
Brake lever ............................................ 3-10
Brake lever free play, adjusting............. 6-22
Brake light switches .............................. 6-23
Brake pedal ........................................... 3-10
Brake pedal, checking and
lubricating ........................................... 6-29CCables, checking and lubricating .......... 6-27
Care ........................................................ 7-1
Catalytic converter ................................ 3-13
Clutch lever ............................................. 3-9
Clutch lever free play, adjusting ............ 6-21
Coolant.................................................. 6-13
Coolant temperature warning light .......... 3-2DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-27
Drive chain slack ................................... 6-25EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-17
Engine oil and oil filter element ............. 6-10
Engine stop switch .................................. 3-9
Engine trouble warning light.................... 3-3EXUP system ....................................... 3-18
FFront and rear brake pads, checking .... 6-23
Front fork, adjusting .............................. 3-14
Front fork, bleeding............................... 3-16
Front fork, checking .............................. 6-30
Fuel....................................................... 3-11
Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-2
Fuel tank cap ........................................ 3-11
Fuses, replacing ................................... 6-32HHandlebar switches ................................ 3-8
Headlight bulb, replacing ...................... 6-33
Helmet holder ....................................... 3-14
High beam indicator light ........................ 3-2
Horn switch ............................................. 3-9IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-19
Indicator lights and warning lights .......... 3-2LLicense plate light bulb, replacing ........ 6-36MMain switch/steering lock........................ 3-1
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system... 6-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function display .............................. 3-3NNeutral indicator light .............................. 3-2PPanels, removing and installing .............. 6-7Parking .................................................... 5-4
Part locations .......................................... 2-1
SSafety information ................................... 1-1
Seat ....................................................... 3-13
Shifting .................................................... 5-2
Shift pedal ............................................. 3-10
Shift pedal, checking ............................. 6-23
Shock absorber assembly, adjusting .... 3-17
Sidestand .............................................. 3-19
Sidestand, checking and lubricating...... 6-29
Spark plug, checking ............................... 6-9
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch.............................................. 3-9
Steering, checking................................. 6-30
Storage.................................................... 7-3
Supporting the motorcycle .................... 6-37
Swingarm pivots, lubricating ................. 6-29TTail/brake light ....................................... 6-35
Throttle cable free play, checking ......... 6-18
Throttle grip and cable, checking and
lubricating ........................................... 6-28
Tires ...................................................... 6-19
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-40
Troubleshooting charts.......................... 6-41
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-35
Turn signal switch ................................... 3-9VValve clearance..................................... 6-18
Vehicle identification number .................. 9-1
U32DE5E0.book Page 1 Thursday, January 7, 2010 9:40 AM