2010 YAMAHA WR 125R lock

PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
6 7. Tighten the locknut at the crank-
case.
8. Tighten the locknut at the clutch le-
ver and then slide the rubber cover
to its original position.
EAUT1221
Checking the front brake lever
free play The brake lever free play should mea-
sure 2.0–5.0 mm (0.08–0.20 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, have a
Yamaha dealer check the brake sys-
tem.
WARNING
EWA10641
An incorrect brake lever free play in-
dicates a hazardous condition in the
brake system. Do not operate the ve-
hicle until the brake system has
been checked or repaired by a
Yamaha dealer.
EAUM1353
Adjusting the brake pedal free
play The brake pedal free play should mea-
sure 3.5–4.5 mm (0.14–0.18 in) as
shown. Periodically check the brake
pedal free play and, if necessary, have
a Yamaha dealer adjust it.
WARNING
EWAM1030
An incorrect brake pedal free play
indicates a hazardous condition in
the brake system. Do not operate the
motorcycle until the brake system
has been checked or repaired by a
Yamaha dealer.
1. Brake lever free play
1. Brake pedal free play
U22BE1E0.book Page 19 Wednesday, September 16, 2009 1:46 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6 Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions:


When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.


Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.


Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.


Be careful that water does not en-
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.


As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAUM1360
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the brake
hose replaced every four years or
whenever it is damaged or leaking.
Recommended brake fluid:
DOT 4
U22BE1E0.book Page 21 Wednesday, September 16, 2009 1:46 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6
EAU22760
Drive chain slack The drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU22773
To check the drive chain slack
1. Place the motorcycle on the side-
stand.TIPWhen checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.2. Shift the transmission into the neu-
tral position.
3. Move the rear wheel by pushing
the motorcycle to locate the tight-
est portion of the drive chain, and
then measure the drive chain slack
as shown.4. If the drive chain slack is incorrect,
adjust it as follows.
EAU22934
To adjust the drive chain slack
1. Loosen the axle nut, then loosen
the locknut at each end of the
swingarm.
2. To tighten the drive chain, turn the
drive chain slack adjusting nut at
each end of the swingarm in direc-
tion (a). To loosen the drive chain,
turn the adjusting nut at each end
of the swingarm in direction (b),
and then push the rear wheel for-
ward. NOTICE: Improper drive
chain slack will overload the en-
gine as well as other vital partsof the motorcycle and can lead
to chain slippage or breakage.
To prevent this from occurring,
keep the drive chain slack with-
in the specified limits.
[ECA10571]
TIPUsing the alignment marks on each
side of the swingarm, make sure that
both adjusting nuts are in the same po-
sition for proper wheel alignment.3. Tighten the locknuts, and then
tighten the axle nut to the specified
torques.
Drive chain slack:
40.0–50.0 mm (1.57–1.97 in)
1. Drive chain slack
1. Axle nut
2. Drive chain slack adjusting nut
3. Locknut
4. Alignment marks
U22BE1E0.book Page 22 Wednesday, September 16, 2009 1:46 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
EAU23025
Cleaning and lubricating the
drive chain The drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10583
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11121]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as theymay contain substances that
could damage the O-rings.
[ECA11111]
Tightening torques:
Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
Axle nut:
90 Nm (9.0 m·kgf, 65 ft·lbf)
U22BE1E0.book Page 23 Wednesday, September 16, 2009 1:46 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6 5. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight cowling (to-
gether with the headlight unit) by
placing it in the original position,
and then installing the bolts.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAUM2610
Replacing a tail/brake light
bulb 1. Remove panel B. (See page 6-7.)
2. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
3. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the panel.
EAU24204
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11191]
1. Tail/brake light bulb socket
1. Screw
2. Turn signal light lens
U22BE1E0.book Page 31 Wednesday, September 16, 2009 1:46 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
6
EAUM2640
To install the front wheel
1. Lift the wheel up between the fork
legs.
2. Install the speed sensor at the
wheel hub.TIPMake sure that the projections on the
speed sensor rotor are aligned with the
notches in the wheel hub and that the
slot in the speed sensor fits over the re-
tainer on the fork leg.3. Insert the wheel axle.
4. Lower the front wheel so that it is
on the ground.5. Push down hard on the handlebar
several times to check for proper
fork operation.
6. Install the brake caliper by install-
ing the bolts.
TIPMake sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brake
disc.7. Install the speed sensor lead hold-
er by installing the screw
(WR125R only).
8. Tighten the wheel axle, front wheel
axle pinch bolts and brake caliper
bolts to their specified torques.
EAU25080
Rear wheel
EAUM2661
To remove the rear wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.1. Loosen the locknut and drive chain
slack adjusting nut on each side of
the swingarm.
2. Loosen the axle nut.
1. Speed sensor
Tightening torques:
Wheel axle:
58 Nm (5.8 m·kgf, 42 ft·lbf)
Front wheel axle pinch bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Brake caliper bolt:
30 Nm (3.0 m·kgf, 22 ft·lbf)
1. Axle nut
2. Drive chain slack adjusting nut
3. Locknut
U22BE1E0.book Page 34 Wednesday, September 16, 2009 1:46 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
6Engine overheating
WARNING
EWA10400


Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.


After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U22BE1E0.book Page 38 Wednesday, September 16, 2009 1:46 PM

INDEX
AAir filter element and check hose,
replacing and cleaning ....................... 6-13
Auxiliary light bulb, replacing ................ 6-32BBattery .................................................. 6-27
Brake and clutch levers, checking and
lubricating ........................................... 6-24
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever ............................................. 3-6
Brake pedal ............................................ 3-7
Brake pedal, checking and
lubricating ........................................... 6-25
Brake pedal free play, adjusting ........... 6-19CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converters ................................ 3-9
Clutch lever............................................. 3-6
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-12
Coolant temperature warning light.......... 3-2DDimmer switch ........................................ 3-5
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack .................................. 6-22EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-14
Engine oil and oil filter element............... 6-9
Engine stop switch.................................. 3-5
Engine trouble warning light ................... 3-3
FFront and rear brake pads, checking .... 6-20
Front brake lever free play, checking .... 6-19
Front fork, checking...............................6-26
Fuel ......................................................... 3-8
Fuel consumption, tips for reducing ........ 5-3
Fuel tank cap........................................... 3-7
Fuses, replacing .................................... 6-29HHandlebar switches ................................. 3-5
Headlight bulb, replacing....................... 6-30
High beam indicator light......................... 3-2
Horn switch ............................................. 3-5IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-12
Indicator and warning lights .................... 3-2LLicense plate light bulb, replacing ......... 6-32MMain switch/steering lock ........................ 3-1
Maintenance and lubrication, periodic..... 6-3
Maintenance, emission control system ... 6-2
Model label .............................................. 9-1
Multi-function display...............................3-3NNeutral indicator light .............................. 3-2PPanels, removing and installing .............. 6-7
Parking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-5SSafety information ...................................1-1Seat ...................................................... 3-10
Shifting .................................................... 5-2
Shift pedal ............................................... 3-6
Shock absorber assembly, adjusting .... 3-10
Sidestand .............................................. 3-11
Sidestand, checking and lubricating ..... 6-25
Spark plug, checking .............................. 6-8
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ............................................. 3-5
Steering, checking ................................ 6-27
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-32
Swingarm pivots, lubricating ................. 6-26
TTail/brake light bulb, replacing .............. 6-31
Throttle cable free play, adjusting ......... 6-14
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Tires ...................................................... 6-15
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-36
Troubleshooting charts ......................... 6-37
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-31
Turn signal switch ................................... 3-5VValve clearance .................................... 6-15
Vehicle identification number .................. 9-1WWheel bearings, checking..................... 6-27
Wheel (front) ......................................... 6-33
Wheel (rear) .......................................... 6-34
Wheels .................................................. 6-17
U22BE1E0.book Page 1 Wednesday, September 16, 2009 1:46 PM