2010 YAMAHA PW50 brake

PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU23290
Checking the wheel bearings
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU24360
Front wheel
EAU41022
To remove the front wheel
WARNING

EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.
1. Place the motorcycle on the cen-
terstand.
2. Disconnect the brake cable at the
wheel by removing the brake lever
free play adjusting nut, then re-
moving the cable from the brake
camshaft lever and brake shoe
plate.3. Remove the axle nut and washer.
4. Pull the wheel axle out, and then
remove the wheel.
1. Brake lever free play adjusting nut
2. Brake camshaft lever
3. Washer
4. Axle nut
5. Brake cable
5
1 23
4

PERIODIC MAINTENANCE AND ADJUSTMENT
7-19
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EAU41031
To install the front wheel
1. Install the brake shoe plate into the
wheel hub as shown.
2. Lift the wheel up between the fork
legs.
TIP

Make sure that the slot in the brake
shoe plate fits over the retainer on the
fork leg.
3. Insert the wheel axle from the right
side.
4. Install the washer and axle nut,
and then tighten the axle nut to the
specified torque.
5. Connect the brake cable at the
wheel hub, and then install the
brake cable free play adjusting nut.6. Adjust the brake lever free play.
(See page 7-13.)
7. Take the motorcycle off the center-
stand so that the front wheel is on
the ground.
8. Push down hard on the handlebar
several times to check for proper
fork operation.
1. Wheel axle
1

1. Retainer
Tightening torque:
Axle nut:
40 Nm (4.0 m·kgf, 28.9 ft·lbf)
1

PERIODIC MAINTENANCE AND ADJUSTMENT
7-21
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9
7. Remove the right-side rear shock
absorber mounting bolt and then
tilt the rear shock absorber upward
as shown.
8. Remove the axle nut while apply-
ing the rear brake.9. Remove the rear arm by removing
the nuts and washers.
10. Pull the wheel to the right to sepa-
rate it from the final gear case, andthen remove the wheel.

EAU41521
To install the rear wheel
1. Apply a light coating of lithi-
um-soap-based grease to the
splines of the final gear case and
wheel hub.
2. Install the wheel by inserting it into
the wheel hub.
3. Install the rear arm by installing the
washers and nuts.
4. Install the axle nut.
5. Install the right-side rear shock ab-
sorber by installing the mounting
bolt.
6. While applying the rear brake,
tighten the axle nut to the specified
torque.
7. Tighten the rear arm nuts and rear
shock absorber mounting bolt to
the specified torques.
1. Exhaust manifold bolt
1. Rear shock absorber mounting bolt
1
1

1. Axle nut
1. Rear arm
2. Washer
3. Rear arm nut1
1
2
3

Tightening torques:
Axle nut:
60 Nm (6.0 m·kgf, 43.4 ft·lbf)
Rear arm nut:
28.5 Nm (2.9 m·kgf, 20.6 ft·lbf)
Rear shock absorber mounting bolt:
22.5 Nm (2.3 m·kgf, 16.3 ft·lbf)

PERIODIC MAINTENANCE AND ADJUSTMENT
7-22
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8. Install the exhaust chamber and
then install the exhaust manifold
bolts.
9. Install the washers and exhaust
chamber bolt.
10. Tighten the exhaust manifold bolts
and exhaust chamber bolt to the
specified torques.
11. Install the muffler by sliding the
spring clamp up to its original posi-
tion, and then installing the wash-
ers and muffler bolt.
TIP

Make sure that the spring clamp is po-
sitioned with the projection side facing
inward.12. Tighten the muffler bolt to the
specified torque.
13. Adjust the brake lever free play.
(See page 7-13.)
14. Install the seat.
EAU25851
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING

EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
Tightening torques:
Exhaust manifold bolt:
8.5 Nm (0.9 m·kgf, 6.1 ft·lbf)
Exhaust chamber bolt:
17.5 Nm (1.8 m·kgf, 12.7 ft·lbf)
1. Exhaust chamber
2. Spring clamp
3. Muffler
Tightening torque:
Muffler bolt:
17.5 Nm (1.8 m·kgf, 12.7 ft·lbf)
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MOTORCYCLE CARE AND STORAGE
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9plenty of water, as it is harmful
to plastic parts.


Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.

Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.

For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain or near the seaSince sea salt is extremely corrosive,
carry out the following steps after each
ride in the rain or near the sea.
1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
NOTICE:
Do not use warm water
since it increases the corrosive
action of the salt.

[ECA10791]
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stain-
less-steel parts, including the ex-
haust system. (Even the thermally
induced discoloring of stain-
less-steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely
before storing or covering it.

MOTORCYCLE CARE AND STORAGE
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WARNING

EWA14501
Contaminants on the brakes or tires
can cause loss of control.

Make sure that there is no oil or
wax on the tires.

If necessary, wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE

ECA10800

Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.

Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.

Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP


Consult a Yamaha dealer for ad-
vice on what products to use.

Washing, rainy weather or humidclimates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU40643
Storage
Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
NOTICE

ECA10810

Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.

To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. For motorcycles equipped with a
fuel cock that has an “S” (stop) po-
sition: Turn the fuel cock lever to
“S”.

SPECIFICATIONS
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Manufacturer/model:
BRIDGESTONE/KNOBBY
Manufacturer/model:
IRC/KNOBBY
Rear tire:
Type:
With tube
Size:
2.50-10 4PR
Manufacturer/model:
BRIDGESTONE/KNOBBY
Manufacturer/model:
IRC/KNOBBY
Loading:
Maximum rider weight:
25.0 kg (55 lb)
Tire air pressure (measured on cold
tires):
Front:
100 kPa (1.00 kgf/cm
2

, 15 psi)
Rear:
100 kPa (1.00 kgf/cm
2

, 15 psi)
Front wheel:
Wheel type:
Panel wheel
Rim size:
10x1.50
Rear wheel:
Wheel type:
Panel wheel
Rim size:
10x1.50
Front brake:
Type:
Drum brake
Operation:
Right hand operation
Rear brake:
Type:
Drum brake
Operation:
Left hand operation
Front suspension:
Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
60.0 mm (2.36 in)
Rear suspension:
Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
50.0 mm (1.97 in)
Electrical system:
Ignition system:
CDI

INDEX
A
Acceleration and deceleration ................... 6-2
Air filter element, cleaning ......................... 7-8
Autolube pump, adjusting ........................ 7-16
B
Brake lever, front ....................................... 4-2
Brake lever, rear ........................................ 4-3
Brake levers, lubricating .......................... 7-16
Brake shoes, checking ............................ 7-14
Braking ...................................................... 6-2
C
Cables, checking and lubricating ............. 7-15
Carburetor, adjusting ............................... 7-10
Care ........................................................... 8-1
Centerstand, checking and lubricating .... 7-16
E
Engine break-in ......................................... 6-3
Engine idling speed ................................. 7-10
Engine oil ................................................... 4-5
Engine, starting a warm ............................. 6-1
Engine stop switch..................................... 4-1
F
Front and rear brake lever free play,
adjusting ................................................ 7-13
Front fork, checking ................................. 7-17
Fuel............................................................ 4-3
Fuel cock ................................................... 4-6
Fuel tank breather hose............................. 4-5
Fuel tank cap ............................................. 4-3
H
Handlebar switch ....................................... 4-1
I
Identification numbers ............................. 10-1
K
Kickstarter ................................................. 4-7
L
Labels, location ......................................... 1-1
M
Maintenance and lubrication, periodic ....... 7-3
Maintenance, emission control system ..... 7-2
Matte color, caution ................................... 8-1
Middle and final gear cases....................... 7-8
Model label .............................................. 10-1
P
Parking ...................................................... 6-4
Part locations............................................. 3-1
Power reduction plate, removing ............... 7-6
S
Safety information ..................................... 2-1
Seat ........................................................... 4-7
Spark arrester, cleaning ............................ 7-9
Spark plug, checking ................................. 7-5
Specifications ............................................ 9-1
Speed limiter and power reduction
plate ........................................................ 4-1
Starter (choke) lever .................................. 4-6
Starting and warming up a cold engine ..... 6-1
Starting off ................................................. 6-2
Steering, checking ................................... 7-17
Storage ...................................................... 8-3
T
Throttle cable free play, checking............ 7-11
Throttle grip and cable, checking and
lubricating.............................................. 7-15
Tires ........................................................ 7-11
Tool kit ....................................................... 7-1
Transmission oil ........................................ 7-7Troubleshooting ...................................... 7-22
Troubleshooting chart ............................. 7-24
V
Vehicle Emission Control
Information label (For Canada) ............. 10-2
Vehicle identification number .................. 10-1
W
Wheel bearings, checking ....................... 7-18
Wheel (front) ........................................... 7-18
Wheel (rear) ............................................ 7-20
Wheels .................................................... 7-13