Page 94 of 168

8-4
8
EBU21864General maintenance and lubrication chart NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
1 Air filter elementClean and replace if necessary.Every 20–40 hours (more often in wet or
dusty areas)
2*Front brakeCheck operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.√√√√√
Replace brake pads. Whenever worn to the limit
3*Rear brakeCheck operation and correct if necessary.
Check brake pedal free play and adjust if neces-
sary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.√√√√√
Replace brake pads. Whenever worn to the limit
4*Brake hosesCheck for cracks or other damage, and replace if
necessary.√√√√
Replace. Every 4 years
5*Rear brake hose
protectorsCheck for wear, cracks or other damage, and re-
place if necessary.√√√√√
6*WheelsCheck runout and for damage, and replace if nec-
essary.√ √√√
7*TiresCheck tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.√ √√√
U43P62E0.book Page 4 Tuesday, February 17, 2009 1:09 PM
Page 156 of 168

9-2
9
EBU27261Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00721]
Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”
section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.3. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug.
b. Pour a teaspoonful of engine oil into the
spark plug bore.
c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
4. Lubricate all control cables and the pivoting
points of all levers and pedals.
5. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot. Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1 oz
of stabilizer to each gallon of fuel)U43P62E0.book Page 2 Tuesday, February 17, 2009 1:09 PM
Page 160 of 168

10-3
10
Transmission:Primary reduction system:
V-belt
Secondary reduction system:
Shaft drive
Secondary reduction ratio:
41/21 × 24/18 × 33/9 (9.544)
Transmission type:
V-belt automatic
Operation:
Left hand operation
Reverse gear:
23/14 × 28/23 (2.000)
Low range:
31/16 (1.938)
High range:
31/27 (1.148)Chassis:Frame type:
Steel tube frame
Caster angle:
5.0 °
Trail:
26.0 mm (1.02 in)Front tire:Type:
Tubeless
Size:
AT25 x 8-12Manufacturer/model:
YFM700FAPZ CHENG SHIN/C828-4P
YFM7FGPHZ DUNLOP/KT421
YFM7FGPZ DUNLOP/KT421
Rear tire:Type:
Tubeless
Size:
AT25 x 10-12
Manufacturer/model:
YFM700FAPZ CHENG SHIN/C828-4P
YFM7FGPHZ DUNLOP/KT425
YFM7FGPZ DUNLOP/KT425Loading:Maximum loading limit:
220.0 kg (485 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:
Front:
35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear:
30.0 kPa (0.300 kgf/cm², 4.4 psi)
Minimum:
Front:
32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear:
27.0 kPa (0.270 kgf/cm², 4.0 psi)Front wheel:Wheel type:
Panel wheel
U43P62E0.book Page 3 Tuesday, February 17, 2009 1:09 PM
Page 167 of 168

KKey identification number ............................................. 11-1LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-8
Low-range indicator light ................................................ 4-4MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-4
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multi-function display ..................................................... 4-5NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................. 4-10
On-Command four-wheel-drive switch ........................... 4-9
Override switch .............................................................. 4-8
Owner’s manual and tool kit ........................................... 8-1PPanels, removing and installing ..................................... 8-8
Park indicator light ......................................................... 4-4
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRadiator grills, removing .............................................. 8-19
Rear knuckle pivots, lubricating ................................... 8-52
Reverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1
SSafety information .......................................................... 2-1
Seat ............................................................................. 4-18
Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-40
Spark plug, checking ................................................... 8-20
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-13
Stabilizer bushes, checking ......................................... 8-52
Starting the engine ......................................................... 6-1
Start switch .................................................................... 4-8
Steering shaft, lubricating ............................................ 8-52
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-18TTail/brake light bulb, replacing ..................................... 8-60
Throttle cable free play, adjusting ................................ 8-42
Throttle lever ......................................................... 4-13, 5-4
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-62
Troubleshooting charts ................................................ 8-63VValve clearance ........................................................... 8-43
V-belt case drain plug .................................................. 8-41
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-52
Wheel, installing ........................................................... 8-61
Wheel, removing .......................................................... 8-61
U43P62E0.book Page 2 Tuesday, February 17, 2009 1:09 PM