EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Multi-function display .................................. 4-4
Fuel gauge ................................................. 4-5
Handlebar switches .................................... 4-5
Throttle lever ............................................ 4-11
Speed limiter ............................................ 4-11
Front brake lever ...................................... 4-12
Brake pedal and rear brake lever ............. 4-12
Drive select lever ...................................... 4-13
Recoil starter ............................................ 4-13
Fuel tank cap ............................................ 4-14Fuel ...........................................................4-14
Fuel cock ..................................................4-16
Starter (choke) ..........................................4-17
Seat ..........................................................4-18
Storage compartments .............................4-19
Front carrier ..............................................4-21
Rear carrier ...............................................4-21
Adjusting the front and rear shock
absorber assemblies ...............................4-21
Auxiliary DC jack .......................................4-23
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Coolant .......................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7U37S61E0.book Page 1 Tuesday, June 2, 2009 10:33 AM
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EBU17712Controls and instruments
TIPThe ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Rear brake lever
2. Handlebar switches
3. Starter (choke)
4. Horn switch
5. Drive select lever
6. Multi-function display
7. Main switch
8. Auxiliary DC jack
9. Fuel tank cap
10.On-Command four-wheel-drive/differential gear lock
switch
11.Throttle lever
12.Front brake lever
13.Front storage compartment
9
54
13 12 11 10 23 6 7 8
U37S61E0.book Page 2 Tuesday, June 2, 2009 10:33 AM
4-4
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EBU18036Multi-function display The multi-function display is equipped with the fol-
lowing:a speedometeran odometertwo tripmeters (which show the distance trav-
eled since they were last set to zero)a clock
an hour meter (which shows the total time the
engine has been running)
Odometer and tripmeter modes
Pushing the “TRIP/ODO” button switches the dis-
play between the odometer mode “ODO” and the
tripmeter modes “TRIP A” and “TRIP B” in the fol-
lowing order:
ODO → TRIP A → TRIP B → ODO
To reset a tripmeter, select it by pushing the
“TRIP/ODO” button, and then push the
“TRIP/ODO” button for at least three seconds. The
tripmeters can be used to estimate the distance
that can be traveled with a full tank of fuel. This in-
formation will enable you to plan future fuel stops.TIPPushing and holding in the “TRIP/ODO” button,
and turning the key to “ON” while the button is
pushed, switches the display between “mph” and
“km/h”.Clock mode
Pushing the“/” button switches the display
between the clock mode “CLOCK” and the hour
meter mode “HOUR” in the following order:
CLOCK → HOUR → CLOCK
1. Speedometer
2.“H” button
3.“M” button
4. Clock/Hour meter
5. Odometer/Tripmeter A/Tripmeter B
6.“TRIP/ODO” button
7. Clock/Hour“/” buttonU37S61E0.book Page 4 Tuesday, June 2, 2009 10:33 AM
4-5
4To set the clock
1. Set the display to the clock mode.
2. Push the“/” button until the clock starts
flashing.
3. Set the hours by pushing the “H” button.
4. Set the minutes by pushing the “M” button.
5. Push the“/” button, and then release it to
start the clock.EBU18050Fuel gauge The fuel gauge indicates the amount of fuel in the
fuel tank. When the needle reaches the red line, re-
fill the tank at the first opportunity.
TIPIf the ATV runs out of fuel, move the fuel cock lever
to the “RES” position. Approximately 4.5 L (1.19
US gal, 0.99 Imp.gal) of fuel will be remaining in
the tank.EBU18061Handlebar switches
1. Fuel gauge
2. Red line
1. Light switch“/ /OFF”
2. Start switch“”
3. Engine stop switch“/”
4. Override switch “OVERRIDE”
5. Horn switch“”
U37S61E0.book Page 5 Tuesday, June 2, 2009 10:33 AM
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Stop the ATV, move the differential gear lock lever
to position (a), and then push the differential gear
lock switch in to the “LOCK” position. When the dif-
ferential gear is locked, the differential gear lock in-
dicator light “DIFF. LOCK” will come on along with
the indicator“” in the multi-function display.To release the differential gear lock, stop the ATV
and push the switch to the “4WD” position.
TIPWhen the switch is set to “LOCK”, the differential
gear lock indicator and indicator light will flash
until the differential gear is locked.When the indicator and indicator light are flash-
ing, turning the handlebar back and forth will
help the differential gear lock to engage.
1. Differential gear lock lever
2. On-Command four-wheel-drive switch “2WD”/“4WD”
1. On-Command differential gear lock switch “4WD”/“LOCK”
U37S61E0.book Page 10 Tuesday, June 2, 2009 10:33 AM
IIdentification numbers .................................................. 11-1
Indicator lights and warning light .................................... 4-2
Instruments, lights and switches .................................... 5-7KKey identification number ............................................. 11-1LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-6
Low-range indicator light ................................................ 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multi-function display ...................................................... 4-4NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................... 4-8
On-Command four-wheel-drive switch ........................... 4-7
Override switch .............................................................. 4-6
Owner’s manual and tool kit ........................................... 8-1PPanels, removing and installing ..................................... 8-9
Park indicator light .......................................................... 4-3
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1RRear knuckle pivots, lubricating ................................... 8-50Recoil starter ................................................................ 4-13
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1
SSafety information .......................................................... 2-1
Seat .............................................................................. 4-18
Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-33
Spark plug, checking .................................................... 8-14
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-11
Stabilizer bushes, checking .......................................... 8-50
Starter (choke) ............................................................. 4-17
Start switch ..................................................................... 4-6
Steering shaft, lubricating ............................................. 8-50
Storage ........................................................................... 9-2
Storage compartments ................................................. 4-19TTail/brake light bulb, replacing ..................................... 8-57
Throttle cable free play, adjusting ................................ 8-37
Throttle lever ......................................................... 4-11, 5-4
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-61
Troubleshooting charts ................................................. 8-62VValve clearance ............................................................ 8-38
V-belt case drain plug .................................................. 8-35
V-belt cooling duct check hose .................................... 8-35
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-49
U37S61E0.book Page 2 Tuesday, June 2, 2009 10:33 AM