OPERATION .................................................. 6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Operating the drive select lever and
driving in reverse ...................................... 6-3
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW
WATER ................................................... 7-18
RIDING OVER ROUGH TERRAIN ........... 7-21
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-23PERIODIC MAINTENANCE AND
ADJUSTMENT................................................8-1
Owner’s manual and tool kit .......................8-1
Periodic maintenance chart for the
emission control system ...........................8-3
General maintenance and lubrication
chart ..........................................................8-5
Removing and installing the panel ..............8-9
Checking the spark plug .............................8-9
Engine oil and oil filter cartridge ................8-12
Final gear oil .............................................8-16
Changing the differential gear oil ..............8-18
Cleaning the air filter element ...................8-20
Cleaning the spark arrester ......................8-23
V-belt cooling duct check hose .................8-24
V-belt case drain plug ...............................8-25
Adjusting the carburetor ............................8-25
Adjusting the engine idling speed .............8-25
Adjusting the throttle cable free play .........8-27
Valve clearance ........................................8-27
Adjusting the drive select lever safety
system cable ...........................................8-28
Brakes .......................................................8-28
Checking the front brake pads and
rear brake shoes .....................................8-28
Checking the brake fluid level ...................8-29
Changing the brake fluid ...........................8-30U1AB60E0.book Page 2 Wednesday, April 29, 2009 10:19 AM
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Fuel cock
2. Throttle stop screw
3. Air filter case
4. Fuses
5. Battery
6. Tail/brake light
7. Recoil starter
8. Engine oil filler cap
9. Oil filter cartridge
10.V-belt cooling duct check hose
3
4,5 1
26
10978
1. Rear shock absorber assembly spring preload adjusting
ring
2. Spark arrester
3. Storage compartment and tool kit
4. Spark plug
5. Front shock absorber assembly spring preload adjusting
ring
6. Rear brake light switch
7. Brake pedal
8. V-belt case drain plug12 3 4 5
6 7 8
U1AB60E0.book Page 1 Wednesday, April 29, 2009 10:19 AM
7-19
7The ATV can be used to cross slow moving, shal-
low water of up to a maximum of 35 cm (14 in) in
depth. Before entering the water, choose your path
carefully. Enter where there is no sharp drop off,
and avoid rocks or other obstacles which may be
slippery or upset the ATV. Drive slowly and care-
fully.
Test your brakes after leaving the water. If neces-
sary, apply them several times to let friction dry out
the linings. Do not continue to ride your ATV with-
out verifying that you have regained proper brakingability. WARNING! Wet brakes may have re-
duced stopping ability, which could cause loss
of control.
[EWB02621]
After riding your ATV in water, be sure to drain the
trapped water by removing the check hose at the
bottom of the air filter case, the V-belt cooling duct
check hose, the drive select lever box check hose
and the storage compartment check hose. Also,
remove the V-belt case drain plug to drain any wa-
ter that may have accumulated. NOTICE: Und-
rained water can cause damage or improper
operation.
[ECB00841]
Wash the ATV in fresh water if it has been operat-
ed in salt water or muddy conditions.
U1AB60E0.book Page 19 Wednesday, April 29, 2009 10:19 AM
7-20
7
1. Air filter case check hose
1. V-belt cooling duct check hose (left front side of ATV)
1. Drive select lever box check hose
1. Storage compartment check hose
U1AB60E0.book Page 20 Wednesday, April 29, 2009 10:19 AM
8-24
84. Insert the tailpipe into the muffler and align the
bolt holes.
5. Install the bolts and tighten them to the speci-
fied torque.
WARNING
EWB02340Do not start the engine when cleaning the
spark arrester, otherwise it could cause injury
to the eyes, burns, carbon monoxide poison-
ing, possibly leading to death, and start a fire.
Always let the exhaust system cool prior to
touching exhaust components.EBU23920V-belt cooling duct check hose If dust or water collects in the V-belt cooling duct
check hose, remove the hose and clean it.
1. Tailpipe
2. Spark arresterTightening torque:
Tailpipe bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1. V-belt cooling duct check hose (left front side of ATV)
U1AB60E0.book Page 24 Wednesday, April 29, 2009 10:19 AM
KKey identification number ............................................. 11-1LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-4MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOil temperature warning light ......................................... 4-2
On-Command four-wheel-drive switch ........................... 4-5
Owner’s manual and tool kit ........................................... 8-1PPanel, removing and installing ....................................... 8-9
Parking ........................................................................... 6-5
Parking brake ................................................................. 4-8
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRecoil starter .................................................................. 4-9
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-14
Shock absorber assemblies, adjusting the front .......... 4-16
Shock absorber assembly, adjusting the rear .............. 4-17Spark arrester, cleaning ............................................... 8-23
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-6
Speedometer .................................................................. 4-3
Starter (choke) ............................................................. 4-13
Start switch ..................................................................... 4-4
Steering shaft, lubricating ............................................. 8-37
Storage ........................................................................... 9-2
Storage compartment ................................................... 4-15
TTail/brake light bulb, replacing ..................................... 8-44
Throttle cable free play, adjusting ................................ 8-27
Throttle lever ........................................................... 4-5, 5-4
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-46
Troubleshooting chart .................................................. 8-47VValve clearance ............................................................ 8-27
V-belt case drain plug .................................................. 8-25
V-belt cooling duct check hose .................................... 8-24
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-37
Wheel, installing ........................................................... 8-44
Wheel, removing .......................................................... 8-44
U1AB60E0.book Page 2 Wednesday, April 29, 2009 10:19 AM