Page 8 of 140

EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights ............................................ 4-2
Handlebar switches .................................... 4-2
Throttle lever .............................................. 4-3
Speed limiter .............................................. 4-4
Front brake lever ........................................ 4-4
Brake pedal and rear brake lever ............... 4-5
Parking brake ............................................. 4-6
Shift pedal .................................................. 4-6
Drive select lever ........................................ 4-7
Recoil starter .............................................. 4-7
Fuel tank cap .............................................. 4-7Fuel .............................................................4-8
Fuel cock ....................................................4-9
Starter (choke) ..........................................4-11
Seat ..........................................................4-11
Storage compartment ...............................4-12
Front carrier ..............................................4-13
Rear carrier ...............................................4-13
Adjusting the rear shock absorber
assembly .................................................4-14
PRE-OPERATION CHECKS ..........................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
Battery ........................................................5-6
OPERATION...................................................6-1
Starting a cold engine .................................6-1
Starting a warm engine ...............................6-2U1P065E0.book Page 1 Monday, August 31, 2009 1:10 PM
Page 10 of 140

Checking and lubricating the front and
rear brake levers .................................... 8-35
Checking the shift pedal ........................... 8-36
Checking and lubricating the brake
pedal ...................................................... 8-36
Checking the wheel hub bearings ............ 8-37
Lubricating the swingarm pivots ............... 8-37
Lubricating the steering shaft ................... 8-37
Battery ...................................................... 8-38
Replacing the fuse ................................... 8-42
Replacing a headlight bulb ....................... 8-42
Adjusting a headlight beam ...................... 8-44
Replacing the tail/brake light bulb ............ 8-45
Removing a wheel .................................... 8-45
Installing a wheel ...................................... 8-46
Troubleshooting ....................................... 8-47
Troubleshooting chart .............................. 8-48
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers .............................. 11-1
U1P065E0.book Page 3 Monday, August 31, 2009 1:10 PM
Page 24 of 140
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Headlights
2. Fuel cock
3. Recoil starter
4. Fuses
5. Battery
6. Tail/brake light
7. Rear shock absorber assembly spring preload adjusting
ring
8. Engine oil drain bolt
9. Shift pedal
9
1. Spark arrester
2. Storage compartment and tool kit
3. Air filter case
4. Engine oil filler cap
5. Brake pedal
6. Clutch adjusting screw
7. Oil filter element
8. Rear brake light switch
5
1234
6 7 8
U1P065E0.book Page 1 Monday, August 31, 2009 1:10 PM
Page 28 of 140

4-3
4
EBU18101Start switch“”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 6-1 prior
to starting the engine.EBU18152Light switch“//OFF”
Set this switch to“” to turn on the low beams
and the taillight. Set the switch to“” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.NOTICEECB00041Do not use the headlights with the engine
turned off for an extended period of time, oth-
erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery and
recharge it. See page 8-38 for battery charging
information.EBU18170Horn switch“”
Press the switch to sound the horn.
EBU18282Throttle lever Once the engine is running, pushing the throttle le-
ver will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine will
return to an idle any time the throttle lever is re-
leased.
Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.1. Throttle lever
U1P065E0.book Page 3 Monday, August 31, 2009 1:10 PM
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5-2
5
Rear brakeCheck operation, and correct if necessary.
Lubricate cable if necessary.
Check lever and pedal free play, and adjust if necessary.5-3, 8-27, 8-30
Throttle leverMake sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-4, 8-26
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-35
Wheels and tiresCheck wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-4
Shift pedalMake sure that operation is smooth.
Correct if necessary.8-36
Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary.8-36
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points if
necessary.8-35
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switchesCheck operation, and correct if necessary. 5-6
BatteryCheck electrolyte level. Fill with distilled water if necessary. 5-6, 8-38 ITEM ROUTINE PAGEU1P065E0.book Page 2 Monday, August 31, 2009 1:10 PM
Page 46 of 140
5-6
5
Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-
erly tightened.EBU19850Instruments, lights and switches Check that all instruments, lights and switches are
working properly. Correct if necessary.EBU19860Battery Check the fluid level in the battery. Fill with distilled
water if necessary. (See page 8-38.) Front:
Manufacturer/model:
YFM250Z CARLISLE/TRAIL WOLF
YFM25BZ MAXXIS/M905
Size:
AT22 x 7.00-10
Ty p e :
Tu b e l e s s
Rear:
Manufacturer/model:
YFM250Z CARLISLE/TRAIL WOLF
YFM25BZ MAXXIS/M906
Size:
AT22 x 10.00-10
Ty p e :
Tu b e l e s s
U1P065E0.book Page 6 Monday, August 31, 2009 1:10 PM
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6-2
6Ambient temp./starter (choke) position
6. Completely close the throttle lever and start
the engine by pushing the start switch.
NOTICE: For maximum engine life, never
accelerate hard when the engine is cold!
[ECB00162]
TIPIf the engine fails to start, release the start
switch, then push it again. Pause a few seconds
before the next attempt. Each cranking shouldbe as short as possible to preserve battery ener-
gy. Do not crank the engine more than 10 sec-
onds on each attempt.
If the battery is discharged, pull the recoil starter
to start the engine.7. If the engine is started with the starter (choke)
in position (1), the starter (choke) should be
returned to position (2) to warm up the engine.
If the engine is started with the starter (choke)
in position (2), keep the starter (choke) in this
position to warm up the engine.
8. Continue warming up the engine until it idles
smoothly, then return the starter (choke) to
position (3) before riding.TIPThe engine is warm when it responds quickly to the
throttle with the starter (choke) turned off.EBU20291Starting a warm engine Follow the same procedure as for starting a cold
engine, with the exception that the starter (choke)
is not required when the engine is warm. Instead,
start the engine with the throttle slightly open.
1. Fully open
2. Half open
3. Closed
4. Starter (choke)U1P065E0.book Page 2 Monday, August 31, 2009 1:10 PM
Page 87 of 140
8-8
8
EBU28391TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinder and calipers, and change
the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.23*BatteryCheck electrolyte level and specific gravity, and
correct if necessary.
Make sure that the breather hose is properly rout-
ed.√√√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U1P065E0.book Page 8 Monday, August 31, 2009 1:10 PM