1-5
1
2
3
4
5
6
7
8
9
10
11
**.* kPa
*.** kgf/cm²
*.* psi**.* kPa
*.** kgf/cm²
*.* psi
NEVER use with drugs or alcohol.
NEVER store fuel or flammable liquids.
This unit contains high-pressure nitrogen
gas.
Mishandling can cause explosion. Do not
incinerate, puncture or open.
Use unleaded gasoline only.
Measure tire pressure when tires are cold.Adjust tire pressure.
Improper tire pressure can cause loss of
control.
Loss of control can result in severe injury or
death.
Turning the ATV in 4WD-LOCK
(“DIFF.LOCK”) takes more effort.
Operate at a slow speed and allow extra
time and distance for maneuvers to avoid
loss of control.
This pictogram shows the loading limits
and/or maximum load capacity for this ATV.
Follow all load limits and other loading
guidelines in this manual.
Load may include the driver, passenger,
human protective gear, accessories, goods,
luggage, and all other load related items.
Make sure you do not exceed the load limits.
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
2-3
12
3
4
5
6
7
8
9
10
11
speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
Always check for obstacles before operating in a
new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
Always be sure there are no obstacles or peoplebehind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.
Always use the size and type of tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never modify an ATV through improper installa-
tion or use of accessories.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
WARNING
EWB00071
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
5-2
1
2
3
45
6
7
8
9
10
11
Throttle lever
Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-3, 8-24
Control cables
Make sure that operation is smooth. Lubricate if necessary. 8-36
Drive chain
Check chain slack, and adjust if necessary.
Check chain condition. Lubricate if necessary.5-3, 8-32, 8-35
Wheels and tires
Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-3
Brake levers
Make sure that operation is smooth. Lubricate lever pivoting points
if necessary.8-36
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened. 5-5
Instruments, lights and
switches
Check operation, and correct if necessary. 5-6
Battery
Check electrolyte level. Fill with distilled water if necessary. 5-6, 8-39
ITEM ROUTINE PAGE
5-3
1
2
3
45
6
7
8
9
10
11
EBU19541
Fuel
Make sure that there is sufficient fuel in the tank.
(See page 4-6.)
EBU19560
Engine oil
Make sure that the engine oil is at the specified lev-
el. Add oil as necessary. (See page 8-9.)
EBU19580
Transmission oil
Make sure that the transmission oil is at the speci-
fied level. Add oil as necessary. (See page 8-12.)
EBU19651
Front and rear brakes
Brake levers
Check for correct free play in the brake levers. If
the free play is incorrect, adjust it. (See pages
8-27 and 8-31.)
Check operation of the levers. They should
move smoothly and there should be a firm feel-
ing when the brake is applied. If not, have the
ATV checked by a Yamaha dealer.
Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance, check
the brakes for wear. (See page 8-26.)
EBU19761
Throttle lever
Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.
EBU19770
Drive chain
Check the condition of the drive chain and check
the drive chain slack. Lubricate and adjust the
drive chain as necessary. (See page 8-32.)
EBU19794
Tires
Check tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage.
Tire pressure
Use the low-pressure tire gauge to check and ad-
just tire pressures when the tires are cold. Tire
5-4
1
2
3
45
6
7
8
9
10
11
pressures must be equal on both sides.
WARNING! Operation of this vehicle with im-
proper tire pressure may cause severe injury
or death from loss of control or rollover. Tire
pressure below the minimum specified could
also cause the tire to dislodge from the rim un-
der severe riding conditions.
[EWB02541]
Set tire pres-
sures to the following specifications:
The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of thetire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to be
incorrect.
Tire wear limit
When the tire groove decreases to 3 mm (0.12 in)
due to wear, replace the tire. Recommended tire pressure:
Front
20.0 kPa (0.200 kgf/cm
2
, 2.9 psi)
Rear
25.0 kPa (0.250 kgf/cm
2
, 3.6 psi)
Minimum tire pressure:
Front
17.0 kPa (0.170 kgf/cm
2
, 2.5 psi)
Rear
22.0 kPa (0.220 kgf/cm
2
, 3.2 psi)
Maximum tire seating pressure:
Front
250 kPa (2.5 kgf/cm
2
, 36 psi)
Rear
250 kPa (2.5 kgf/cm
2
, 36 psi)
1. Low-pressure tire gauge
1
8-1
1
2
3
4
5
6
78
9
10
11
EBU28783
PERIODIC MAINTENANCE AND ADJUSTMENT
EBU21671
Periodic inspection, adjustment, and lubrication
will keep your vehicle in the safest and most effi-
cient condition possible. Safety is an obligation of
the vehicle owner/operator. The most important
points of vehicle inspection, adjustment, and lubri-
cation are explained on the following pages.
WARNING
EWB01841
Failure to properly maintain the vehicle or per-
forming maintenance activities incorrectly may
increase your risk of injury or death during ser-
vice or while using the vehicle. If you are not fa-
miliar with vehicle service, have a Yamaha
dealer perform the service.
WARNING
EWB02561
Turn off the engine when performing mainte-
nance unless otherwise specified.
A running engine has moving parts that can
catch on body parts or clothing and electri-
cal parts that can cause shocks or fires.
Running the engine while servicing can lead
to eye injury, burns, fire, or carbon monoxide
poisoning - possibly leading to death. See
page 2-1 for more information about carbon
monoxide.
The intervals given in the periodic maintenance
and lubrication chart should be considered as a
general guide under normal riding conditions.
However, DEPENDING ON THE WEATHER,
TERRAIN, GEOGRAPHICAL LOCATION, AND
INDIVIDUAL USE, THE MAINTENANCE INTER-
VALS MAY NEED TO BE SHORTENED.
EBU27111
Owner’s manual and tool kit
Be sure to put this owner’s manual in the plastic
bag and to always carry it as well as the owner’s
tool kit and the low-pressure tire gauge in their re-
spective compartments under the seat.
8-2
1
2
3
4
5
6
78
9
10
11
The service information included in this manual
and the tools provided in the owner’s tool kit are in-
tended to assist you in the performance of preven-
tive maintenance and minor repairs. However,
additional tools such as a torque wrench may be
necessary to perform certain maintenance work
correctly.
TIP
If you do not have the tools or experience required
for a particular job, have a Yamaha dealer perform
it for you.
1. Owner’s manual
2. Low-pressure tire gauge
3. Owner’s tool kit
1
2 3
8-5
1
2
3
4
5
6
78
9
10
11
EBU21864
General maintenance and lubrication chart
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 3201Engine and V-belt
case air filter ele-
ment
Clean and replace if necessary.Every 20–40 hours (more often in wet or
dusty areas)
2
*
Front brake
Check operation and correct if necessary.
Check brake lever free play and adjust if neces-
sary.
√√√√√
Replace brake shoes. Whenever worn to the limit
3
*
Rear brake
Check operation and correct if necessary.
Check brake lever free play and adjust if neces-
sary.
√√√√√
Replace brake shoes. Whenever worn to the limit
4
*
Wheels
Check runout and for damage, and replace if nec-
essary.
√ √√√
5
*
Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√ √√√
6
*
Wheel hub bearings
Check for looseness or damage, and replace if
necessary.
√ √√√
7
*
Upper and lower
arm pivots
Lubricate with lithium-soap-based grease.
√√√