RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGMENT ............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............ 7-9
TURNING YOUR ATV ............................. 7-12
CLIMBING UPHILL .................................. 7-13
RIDING DOWNHILL................................. 7-16
CROSSING A SLOPE.............................. 7-17
CROSSING THROUGH SHALLOW
WATER .................................................. 7-18
RIDING OVER ROUGH TERRAIN .......... 7-20
SLIDING AND SKIDDING ........................ 7-20
WHAT TO DO IF... ................................... 7-21
WHAT TO DO... ....................................... 7-21
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plug ............................ 8-8
Engine oil .................................................. 8-9
Transmission oil ...................................... 8-12
Cleaning the engine and V-belt case
air filter elements ................................... 8-15
Cleaning the spark arrester ..................... 8-21V-belt case drain plug .............................. 8-23
Adjusting the carburetor ........................... 8-23
Adjusting the engine idling speed ............ 8-23
Adjusting the throttle cable free play ........ 8-24
Valve clearance ....................................... 8-25
Brakes ...................................................... 8-26
Checking the front and rear brake
shoes .....................................................8-26
Adjusting the front brake lever free
play ........................................................8-27
Adjusting the rear brake lever free
play ........................................................8-31
Drive chain slack ...................................... 8-32
Lubricating the drive chain ....................... 8-35
Checking and lubricating the cables ........ 8-36
Checking and lubricating the front
and rear brake levers .............................8-36
Checking the wheel hub bearings ............ 8-37
Lubricating the upper and lower arm
pivots .....................................................8-37
Lubricating the front knuckle pivots ......... 8-38
Lubricating the steering shaft ................... 8-38
Battery ..................................................... 8-39
Replacing the fuse ................................... 8-42
Replacing a headlight bulb ...................... 8-43
Adjusting a headlight beam ..................... 8-45
Replacing the tail/brake light bulb ............ 8-45
Removing a wheel ................................... 8-46
Installing a wheel ..................................... 8-46
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ples include (but are not limited to) a heavy or
bulky object attached to the handlebars which
could make steering difficult, an accessory that
limits your ability to move around on the seat, or
one that limits your view.
Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than
it does without accessories.
EBU21081
Loading
WARNING
EWB00820
Never exceed the stated load capacity for this
ATV. Overloading this ATV or carrying or tow-
ing cargo improperly could cause changes in
ATV handling which could lead to an accident.
Cargo should be properly distributed and se-
curely attached. Reduce speed when carrying
cargo or pulling a trailer. Allow greater dis-
tance for braking.
As originally equipped, this ATV is not designed to
tow a trailer. If you choose to add accessories so
that you can tow a trailer, you must use common
sense and good judgment as the stability and han-
dling of an ATV can be changed. When adding ac-
cessories, keep the following points in mind:
Never exceed the weight limits shown. An over-
loaded ATV can be unstable.
If you are carrying cargo and towing a trailer, in-
clude the tongue weight in the maximum ATV
load limit.
Load cargo on the carriers as close to the center
of the ATV as possible. Put cargo at the rear of
the front carrier, at the front of the rear carrier,
and center it.
Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around. A
shifting load can cause an accident.
Make sure the load does not interfere with con-
trols or your ability to see where you are going.
Ride more slowly than you would without a load.
The more weight you carry, the slower you
should go. MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, cargo,
accessories, and tongue):
105.0 kg (231 lb)
Front carrier:
5.0 kg (11 lb)
Rear carrier:
10.0 kg (22 lb)
7-17
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CROSSING A SLOPE
WARNING
EWB01632
Improperly crossing hills or turning on hills
could cause loss of control or cause the ATV to
overturn.
Always follow proper procedures as de-
scribed in the Owner’s Manual.
Avoid hills with excessively slippery or loose
surfaces.
Avoid crossing the side of a steep hill.
Shift your weight to the uphill side of the
ATV.
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech-
nique as described in the Owner’s Manual on
level ground. Be very careful when turning
on any hill.
Traversing a sloping surface on your ATV requires
you to properly position your weight to maintain
proper balance. Be sure that you have learned the
basic riding skills on flat ground before attempting
to cross a sloping surface. Avoid slopes with slip-
pery surfaces or rough terrain that may upset your
balance.
As you travel across a slope, lean your body in the
uphill direction. It may be necessary to correct the
steering when riding on loose surfaces by pointing
the front wheels slightly uphill. When riding on
slopes, be sure not to make sharp turns either up
or down hill.
If your ATV does begin to tip over, gradually steer
in the downhill direction if there are no obstacles in
your path. As you regain proper balance, gradually
steer again in the direction you wish to travel.
7-21
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ways, control can usually be regained (if there is
room to do so) by steering in the direction of the
slide. Applying the brakes or accelerating is not
recommended until you have corrected the slide.
With practice, over a period of time, skill at con-
trolled sliding can be developed. The terrain
should be chosen carefully before attempting such
maneuvers, since both stability and control are re-
duced. Bear in mind that sliding maneuvers should
always be avoided on extremely slippery surfaces
such as ice, since all control may be lost.
WHAT TO DO IF...
This section is designed to be a reference guideonly. Be sure to read each section on riding tech-
niques completely.
WHAT TO DO...
If your ATV doesn’t turn when you want it to:
Bring the ATV to a stop and practice the turning
maneuvers again. Be sure you are putting your
weight on the footboard to the outside of the
turn. Position your weight over the front wheels
for better control. (See page 7-12.)
If your ATV begins to tip while turning:
Lean more into the turn to regain balance. If nec-
essary, gradually let off the throttle and/or steer
to the outside of the turn. (See page 7-12.)
If your ATV starts to slide sideways:
Steer in the direction of the slide if you have the
room. Applying the brakes or accelerating is not
recommended until you have corrected the
slide. (See page 7-20.)
If your ATV can’t make it up a hill you are trying
to climb:
Turn the ATV around if you still have forward
speed. If not, stop, dismount on the uphill side of
the ATV and physically turn the ATV around. If
the ATV starts to slip backwards, DO NOT USE
THE REAR BRAKE – the ATV may tip over on
top of you. Dismount the ATV on the uphill side.
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8 Drive chain
Check chain slack and adjust if necessary.
Check rear wheel alignment and correct if neces-
sary.
Clean and lubricate.
√√√√√
9
*
V-belt
Check for wear, cracks or other damage, and
replace if necessary.
√√
10
*
Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened.
√√√√√
11
*
Shock absorber
assemblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√√√
12
*
Front knuckle piv-
ots
Lubricate with lithium-soap-based grease.
√√√
13
*
Steering shaft
Lubricate with lithium-soap-based grease.
√√√
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*
Steering system
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√√√√√
15 Engine oil
Change.
Check ATV for oil leakage, and correct if neces-
sary.
√ √√√
16 Engine oil strainer
Clean.
√√√
17 Transmission oil
Change.
Check ATV for oil leakage, and correct if neces-
sary.
√√
18
*
Moving parts and
cables
Lubricate.
√√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
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Right side
EBU28822
Lubricating the front knuckle pivots
The front knuckle pivots must be lubricated at the
intervals specified in the periodic maintenance and
lubrication chart.
Lubricate the front knuckle pivots using a grease
gun.
EBU25090
Lubricating the steering shaft
The steering shaft must be lubricated at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
Lubricate the steering shaft using a grease gun.
1. Grease nipple
Recommended lubricant:
Lithium-soap-based grease
1
1
1. Grease nipple
Recommended lubricant:
Lithium-soap-based grease
1
M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
N
Neutral indicator light ..................................................... 4-1
O
Owner’s manual and tool kit ........................................... 8-1
P
Parking ........................................................................... 6-5
Parking brake ................................................................. 4-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1
R
Reverse indicator light.................................................... 4-1
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 2-1
Seat .............................................................................. 4-10
Spark arrester, cleaning ............................................... 8-21
Spark plug, checking ...................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................... 4-9
Start switch..................................................................... 4-2
Steering shaft, lubricating............................................. 8-38
Storage........................................................................... 9-2
Suspension, lubricating the upper and lower
arm pivots .................................................................. 8-37
T
Tail/brake light bulb, replacing ..................................... 8-45
Throttle cable free play, adjusting ................................ 8-24
Throttle lever .......................................................... 4-3
,
5-3
Tires ............................................................................... 5-3
Transmission oil ................................................... 5-3
,
8-12
Troubleshooting ........................................................... 8-47
Troubleshooting chart .................................................. 8-49
V
Valve clearance............................................................ 8-25
V-belt case drain plug .................................................. 8-23
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-37
Wheel, installing ........................................................... 8-46
Wheel, removing .......................................................... 8-46