RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGMENT ............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............ 7-9
TURNING YOUR ATV ............................. 7-12
CLIMBING UPHILL .................................. 7-13
RIDING DOWNHILL................................. 7-16
CROSSING A SLOPE.............................. 7-17
CROSSING THROUGH SHALLOW
WATER .................................................. 7-18
RIDING OVER ROUGH TERRAIN .......... 7-20
SLIDING AND SKIDDING ........................ 7-20
WHAT TO DO IF... ................................... 7-21
WHAT TO DO... ....................................... 7-21
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plug ............................ 8-8
Engine oil .................................................. 8-9
Transmission oil ...................................... 8-12
Cleaning the engine and V-belt case
air filter elements ................................... 8-15
Cleaning the spark arrester ..................... 8-21V-belt case drain plug .............................. 8-23
Adjusting the carburetor ........................... 8-23
Adjusting the engine idling speed ............ 8-23
Adjusting the throttle cable free play ........ 8-24
Valve clearance ....................................... 8-25
Brakes ...................................................... 8-26
Checking the front and rear brake
shoes .....................................................8-26
Adjusting the front brake lever free
play ........................................................8-27
Adjusting the rear brake lever free
play ........................................................8-31
Drive chain slack ...................................... 8-32
Lubricating the drive chain ....................... 8-35
Checking and lubricating the cables ........ 8-36
Checking and lubricating the front
and rear brake levers .............................8-36
Checking the wheel hub bearings ............ 8-37
Lubricating the upper and lower arm
pivots .....................................................8-37
Lubricating the front knuckle pivots ......... 8-38
Lubricating the steering shaft ................... 8-38
Battery ..................................................... 8-39
Replacing the fuse ................................... 8-42
Replacing a headlight bulb ...................... 8-43
Adjusting a headlight beam ..................... 8-45
Replacing the tail/brake light bulb ............ 8-45
Removing a wheel ................................... 8-46
Installing a wheel ..................................... 8-46
8-10
1
2
3
4
5
6
78
9
10
11
To check the engine oil level
1. Place the ATV on a level surface.
2. Check the engine oil level on a cold engine.
TIP
If the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set-
tles for an accurate reading.
3. Remove the engine oil filler cap, and then
wipe the engine oil dipstick off with a clean
rag.4. Insert the dipstick into the filler hole (without
screwing it in), and then remove it again to
check the oil level.TIP
The engine oil should be between the minimum
and maximum level marks.
5. If the engine oil is at or below the minimum
level mark, add sufficient oil of the recom-
mended type to raise it to the correct level.
NOTICE:
Be sure the engine oil is at the
correct level, otherwise engine damage
1. Engine oil tank filler cap
2. Dipstick
2
1
1. Maximum level mark
2. Minimum level mark
1
2
8-12
1
2
3
4
5
6
78
9
10
11
8. Refill with the specified amount of the recom-
mended engine oil, and then install and tight-
en the engine oil filler cap.
TIP
Be sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.
NOTICE
ECB00330
Do not use oils with a diesel specification of
“CD” or oils of a higher quality than speci-
fied. In addition, do not use oils labeled “EN-
ERGY CONSERVING II” or higher.
Make sure that no foreign material enters the
crankcase.
9. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
10. Turn the engine off, wait at least ten minutes,
and then check the oil level and correct it if
necessary.
EBU27025
Transmission oil
The transmission oil level should be checked be-
fore each ride. In addition, the transmission oil
must be changed at the intervals specified in the
periodic maintenance and lubrication chart.
To check the transmission oil level
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Wait a few minutes until the oil settles, and
then loosen the transmission oil check screw
located at the right side of the crankcase until
oil flows out. Tightening torque:
Engine oil drain bolt:
32 Nm (3.2 m·kgf, 23.1 ft·lbf)
Recommended oil:
See page 10-1.
Oil quantity:
1.25 L (1.32 US qt, 1.10 Imp.qt)
8-14
1
2
3
4
5
6
78
9
10
11
To change the transmission oil
1. Place the ATV on a level surface.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Place an oil pan under the transmission to col-
lect the used oil.
4. Remove the transmission oil filler bolt and the
transmission oil drain bolt to drain the oil from
the transmission case.
5. Install the drain bolt, and then tighten it to the
specified torque.6. Refill with the specified amount of the recom-
mended transmission oil, and then install and
tighten the oil filler bolt.
NOTICE:
Make sure
that no foreign material enters the trans-
mission case.
[ECB00791]
NOTICE
ECB01061
Make sure that no oil gets on the tires or
wheels.
7. Start the engine, and then let it idle for several
minutes while checking the transmission for
1. Transmission oil drain bolt
1
Tightening torque:
Transmission oil drain bolt:
23 Nm (2.3 m·kgf, 16.6 ft·lbf)
Recommended transmission oil:
See page 10-1.
Oil quantity:
0.6 L (0.63 US qt, 0.53 Imp.qt)
Tightening torque:
Transmission oil filler bolt:
23 Nm (2.3 m·kgf, 16.6 ft·lbf)
8-36
1
2
3
4
5
6
78
9
10
11
not use engine oil or any other lubricants
for the drive chain, as they may contain
substances that could damage the O-
rings.
[ECB00581]
EBU24901
Checking and lubricating the cables
The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
WARNING
EWB02581
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the cable
sheaths become damaged, and cables can
also become frayed or kinked, which could
restrict the operation of controls and lead to
an accident or injury.
Always make sure all control cables work
smoothly before you begin riding in coldweather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision.
EBU28702
Checking and lubricating the front and
rear brake levers
The operation of the front and rear brake levers
should be checked before each ride, and the lever
pivots should be lubricated if necessary.
Front brake lever
Recommended lubricant:
Engine oil
Recommended lubricant:
Lithium-soap-based grease
INDEX
A
Accessories and loading ................................................ 6-6
Air filter elements, engine and V-belt filter
cleaning...................................................................... 8-15
B
Battery .................................................................. 5-6
,
8-39
Brake lever free play, adjusting the front...................... 8-27
Brake lever free play (rear), adjusting .......................... 8-31
Brake lever, front ............................................................ 4-4
Brake lever, rear............................................................. 4-4
Brake levers, checking and lubricating......................... 8-36
Brakes .......................................................................... 8-26
Brakes, front and rear .................................................... 5-3
Brake shoes, checking the front and rear .................... 8-26
C
Cables, checking and lubricating ................................. 8-36
Carburetor, adjusting.................................................... 8-23
Carrier, front ................................................................. 4-11
Carrier, rear .................................................................. 4-11
Chassis fasteners........................................................... 5-5
Cleaning ......................................................................... 9-1
D
Drive chain ..................................................................... 5-3
Drive chain, lubricating ................................................. 8-35
Drive chain slack .......................................................... 8-32
Drive select lever............................................................ 4-6
Drive select lever and driving in reverse ........................ 6-3
E
Engine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-23
Engine oil ............................................................... 5-3
,
8-9
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2
F
Front knuckle pivots, lubricating ................................... 8-38
Fuel ........................................................................ 4-6
,
5-3
Fuel cock ........................................................................ 4-8
Fuel tank cap.................................................................. 4-6
Fuse, replacing............................................................. 8-42
H
Handlebar switches ........................................................ 4-2
Headlight beam, adjusting............................................ 8-45
Headlight bulb, replacing.............................................. 8-43
Horn switch .................................................................... 4-2
I
Identification numbers .................................................. 11-1
Indicator lights ................................................................ 4-1
Instruments, lights and switches .................................... 5-6
K
Key identification number ............................................. 11-1
L
Label locations ............................................................... 1-1
Light switch .................................................................... 4-2
M
Main switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
N
Neutral indicator light ..................................................... 4-1
O
Owner’s manual and tool kit ........................................... 8-1
P
Parking ........................................................................... 6-5
Parking brake ................................................................. 4-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1
R
Reverse indicator light.................................................... 4-1
Riding your ATV ............................................................. 7-1
S
Safety information .......................................................... 2-1
Seat .............................................................................. 4-10
Spark arrester, cleaning ............................................... 8-21
Spark plug, checking ...................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-3
Starter (choke) ............................................................... 4-9
Start switch..................................................................... 4-2
Steering shaft, lubricating............................................. 8-38
Storage........................................................................... 9-2
Suspension, lubricating the upper and lower
arm pivots .................................................................. 8-37
T
Tail/brake light bulb, replacing ..................................... 8-45
Throttle cable free play, adjusting ................................ 8-24
Throttle lever .......................................................... 4-3
,
5-3
Tires ............................................................................... 5-3
Transmission oil ................................................... 5-3
,
8-12
Troubleshooting ........................................................... 8-47
Troubleshooting chart .................................................. 8-49
V
Valve clearance............................................................ 8-25
V-belt case drain plug .................................................. 8-23
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-37
Wheel, installing ........................................................... 8-46
Wheel, removing .......................................................... 8-46