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2. Move the ATV back and forth to locate the
tightest portion of the drive chain, and then
measure the drive chain slack as shown.
3. If the drive chain slack is incorrect, adjust it as
follows.
To adjust the drive chain slack
1. Place the ATV on a level surface.
2. Loosen the hub stopper bolt locknut and thenthe hub stopper bolt.
3. Loosen the axle holding bolts.
4. Loosen the chain adjusting bolt locknut. To
tighten the drive chain, turn the adjusting bolt
in direction (a). To loosen the drive chain, turn
the adjusting bolt in direction (b), and then
push the wheels forward.
NOTICE:
Improper
drive chain slack will overload the engine
as well as other vital parts of the ATV and
can lead to drive chain slippage or break-
Drive chain slack:
30.0 mm (1.18 in)
1. Drive chain slack
1
1. Hub stopper bolt
2. Locknut
3. Axle holding bolt (lower)
4. Axle holding bolt (upper)
1
2
34
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Rear brake lever
EBU24962
Checking the wheel hub bearings
The front and rear wheel hub bearings must be
checked at the intervals specified in the periodic
maintenance and lubrication chart. If there is play
in a wheel hub or if a wheel does not turn smoothly,
have a Yamaha dealer check the wheel hub bear-
ings.
EBU25032
Lubricating the upper and lower arm
pivots
The upper and lower arm pivots must be lubricated
at the intervals specified in the periodic mainte-nance and lubrication chart.
Lubricate the pivoting points using a grease gun.
Left side
Recommended lubricant:
Lithium-soap-based grease
1. Grease nipple
1
1
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3. Insert a new bulb into the bulb holder, push it
in, and then turn it clockwise until it stops.
4. Install the bulb holder (together with the bulb)
by turning it clockwise.
EBU25651
Removing a wheel
1. Place the ATV on a level surface.
2. Loosen the wheel nuts.3. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU25692
Installing a wheel
1. Place the ATV on a level surface.
2. Elevate the ATV and place a suitable stand
under the frame.
3. Install the wheel and the nuts.
1. Tail/brake light bulb
2. Tail/brake light bulb holder
12
1. Wheel nut
1
1
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TIP
Tapered nuts are used for both the front and rear
wheels. Install the nuts with their tapered side to-
wards the wheel.
4. Lower the ATV to the ground.
5. Tighten the wheel nuts to the specified
torques.
EBU25720
Troubleshooting
Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
1. Tapered nut
1
Tightening torques:
Front wheel nut:
55 Nm (5.5 m·kgf, 39.8 ft·lbf)
Rear wheel nut:
55 Nm (5.5 m·kgf, 39.8 ft·lbf)
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EBU25860
CLEANING AND STORAGE
EBU25902
Cleaning
Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced
stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the lin-
ings.
[EWB02311]
NOTICE:
Excessive water pres-sure may cause water seepage and
deterioration of wheel bearings, brakes,
transmission seals and electrical devices.
Many expensive repair bills have resulted
from improper high-pressure detergent
applications such as those available in
coin-operated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
9. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30
°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-39.
TIP
Make any necessary repairs before storing the
ATV.
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EBU25960
SPECIFICATIONS
EBU2597E
Dimensions:
Overall length:
1700 mm (66.9 in)
Overall width:
990 mm (39.0 in)
Overall height:
980 mm (38.6 in)
Seat height:
685 mm (27.0 in)
Wheelbase:
1080 mm (42.5 in)
Ground clearance:
145 mm (5.7 in)
Minimum turning radius:
2900 mm (114 in)
Weight:
With oil and fuel:
152.0 kg (335 lb)
Noise and vibration level:
Noise level (77/311/EEC):
75.1 dB(A)
Vibration on seat (EN1032, ISO5008):
Will not exceed 0.5 m/s
2
Vibration on handlebar (EN1032, ISO5008):
Will not exceed 2.5 m/s
2
Engine:
Engine type:
Air cooled 4-stroke, SOHCCylinder arrangement:
Forward-inclined single cylinder
Displacement:
124 cm
3
Bore
×
stroke:
49.0
×
66.0 mm (1.93
×
2.60 in)
Compression ratio:
9.00 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:
Recommended brand:
YAMALUBE
Type:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or
20W-50
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Chassis:
Frame type:
Steel tube frame
Caster angle:
6.0 °
Trail:
15.0 mm (0.59 in)
Front tire:
Type:
Tubeless
Size:
AT20 x 7-8
Manufacturer/model:
DUNLOP/KT536A
Rear tire:
Type:
Tubeless
Size:
AT22 x 10-8
Manufacturer/model:
DUNLOP/KT537A
Loading:
Maximum loading limit:
105.0 kg (231 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
20.0 kPa (0.200 kgf/cm
2
, 2.9 psi)
Rear:
25.0 kPa (0.250 kgf/cm
2
, 3.6 psi)Minimum:
Front:
17.0 kPa (0.170 kgf/cm
2
, 2.5 psi)
Rear:
22.0 kPa (0.220 kgf/cm
2
, 3.2 psi)
Front wheel:
Wheel type:
Panel wheel
Rim size:
8 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
8 x 8.0AT
Front brake:
Type:
Drum brake
Operation:
Right hand operation
Rear brake:
Type:
Drum brake
Operation:
Left hand operation
Front suspension:
Type:
Swing axle
Spring/shock absorber type:
Coil spring/oil damper