2010 YAMAHA FZR engine

First-time operation
52
EJU36665
Engine break-in
NOTICE
ECJ00431
Failure to perform the engine break-in
could result in reduced engine life or even
severe engine damage.
The engine break-in is essential to allow the
various components of the engine to wear
and polish themselves to the correct operat-
ing clearances. This ensures proper perfor-
mance and promotes longer component life.
To perform the engine break-in:
(1) Check the engine oil level. (See page 48
for information on checking the engine oil
level.)
(2) Launch the watercraft and start the en-
gine. (See page 64 for information on
starting the engine.)
(3) For the first 5 minutes, operate with the
engine speed at 2000 r/min.
(4) For the next 30 minutes, operate with the
engine speed below 5000 r/min.
(5) For the next 1 hour, operate with the en-
gine speed below 6000 r/min.
After the engine break-in is complete, the wa-
tercraft can be operated normally.
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Pre-operation checks
53
EJU31981
WARNING
EWJ00411
Failure to inspect or maintain the watercraft properly increases the possibility of an ac-
cident or damage to the watercraft. Do not operate the watercraft if you find any prob-
lem. If a problem cannot be corrected by the procedures provided in this manual, have
the watercraft inspected by a Yamaha dealer.
EJU41232Pre-operation checklist
Before using this watercraft, be sure to perform the checks in the following checklist.
ITEM ROUTINE PAGE
PRE-LAUNCH CHECKS
Engine compartmentVentilate the engine compartment.
Check inside the engine compartment for damage.55
Fuel systemCheck the fuel system for leakage.
Check the fuel level in the fuel tank.55
Water separatorCheck the water separator for water. 55
Engine unitCheck the exterior of the engine unit for damage. 56
Engine oil levelCheck the engine oil level. 56
Bilge waterCheck the engine compartment for bilge water. 56
BatteryCheck the battery connections and electrolyte level. 56
Steering systemCheck the steering system for proper operation. 57
Telescopic steering systemCheck the telescopic steering system for proper op-
eration and check that the handlebars are securely
locked in place.57
Q.S.T.S.Check the Q.S.T.S. for proper operation and check
that the Q.S.T.S. selector is securely locked in place.58
Reverse systemCheck the reverse system for proper operation. 58
Throttle leverCheck the throttle lever for proper operation.
Check the throttle lever free play.59
Remote control transmitterCheck the remote control transmitter for proper op-
eration.59
Engine shut-off cord (lan-
yard)Check the engine shut-off cord (lanyard) for dam-
age.60
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.60
Storage compartmentsCheck the storage compartments for damage and
water.60
Fire extinguisher holder,
cover, and bandCheck the fire extinguisher holder, cover, and band
for damage.61
Fire extinguisherCheck the condition of the fire extinguisher. 61
Safety equipmentCheck that safety equipment meeting the applicable
regulations is on board.61
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Pre-operation checks
54
TIP:
To ensure safety and reliability, pre-operation checks should be made each time the watercraft
is used.
Hull and deckCheck the hull and deck for damage. 61
Jet intakeCheck the jet intake for damage and clogging. 61
Stern drain plugsCheck the stern drain plugs for damage and foreign
material and check that they are securely installed.61
HoodCheck that the hood is securely closed. 62
Front and rear seatsCheck that the seats are securely installed. 39
POST-LAUNCH CHECKS
Cooling water pilot outletsCheck that water is discharged from the cooling wa-
ter pilot outlets while the engine is running.62
Dual analog meter unitCheck the dual analog meter unit for proper opera-
tion.62
Engine idling speedCheck the engine idling speed. 62 ITEM ROUTINE PAGE
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Pre-operation checks
55
EJU32281
Pre-operation check points EJU41311Pre-launch checks
Perform the pre-launch checks in the pre-op-
eration checklist while the watercraft is on
land.
To perform the pre-launch checks:
(1) Remove the seats and watertight storage
compartment. (See page 39 for seat re-
moval and installation procedures and
page 44 for information on the watertight
storage compartment.)
(2) Perform the checks and make sure that
there are no malfunctioning items or oth-
er problems.
(3) After completing these checks, securely
install the watertight storage compart-
ment and seats in their original positions.
EJU32333Engine compartment check
WARNING
EWJ00461
Failure to ventilate the engine compart-
ment could result in a fire or explosion. Do
not start the engine if there is a fuel leak.
Ventilate the engine compartment. Leave the
engine compartment open for a few minutes
to allow any fuel vapors to escape.
Make sure that there is no damage inside the
engine compartment.
EJU34214Fuel system checks
WARNING
EWJ00381
Leaking fuel can result in fire or explosion.

Check for fuel leakage regularly.

If any fuel leakage is found, the fuel sys-
tem must be repaired by a qualified me-
chanic. Improper repairs can make the
watercraft unsafe to operate.
Make sure that there is no damage, leakage,
or other problem in the fuel system.
Check:

Fuel filler cap and seal for damage

Fuel tank for damage and leakage

Fuel hoses and joints for damage and leak-
age

Fuel tank breather hose for damage and
leakage
EJU36874Fuel level check
Check the fuel level in the fuel tank.
Add fuel if necessary. (See page 46 for infor-
mation on filling the fuel tank.)
EJU32423Water separator check
Make sure that no water has collected in the
water separator. If water has collected in the
water separator, drain it. (See page 29 for in-
formation on draining the water separator.)
1Water separator
1
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Pre-operation checks
56
EJU40181Engine unit check
Check the exterior of the engine unit for dam-
age or other problem.
EJU36885Engine oil level check
Make sure that the engine oil level is between
the minimum and maximum level marks on
the dipstick. (See page 48 for information on
checking the engine oil level.)
EJU32455Bilge water check
Make sure that no bilge water has collected in
the engine compartment. If bilge water has
collected in the engine compartment, drain it.
(See page 49 for information on draining the
bilge water.)
EJU32484Battery checks
Make sure that the battery terminals and
breather hose are not damaged and that the
battery leads and breather hose are connect-
ed properly. WARNING! Fire or explosion
could result if the breather hose is dam-
aged, obstructed, or not connected prop-
erly.
[EWJ00451]
Make sure that the electrolyte level is be-
tween the minimum and maximum level
marks. WARNING! Never operate the wa-
tercraft if the battery does not have suffi-
cient power to start the engine or if it
shows any other signs of decreased pow-
er. Loss of battery power may leave you
stranded.
[EWJ01240]
1Dipstick
1Maximum level mark
2Minimum level mark
1
21
1Negative (–) battery terminal: Black lead
2Positive (+) battery terminal: Red lead
3Breather hose
1Maximum level mark
2Minimum level mark
12
3
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Pre-operation checks
60
EJU32663Engine shut-off cord (lanyard) check
Make sure that the engine shut-off cord (lan-
yard) is not damaged. If the cord is damaged,
replace it. WARNING! Never try to repair
the engine shut-off cord (lanyard) or tie it
together. The engine shut-off cord (lan-
yard) may not pull free when the operator
falls off, allowing the watercraft to contin-
ue to run and cause an accident.
[EWJ01220]
EJU32674
Switch checks
NOTICE
ECJ01310
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for more
than 15 seconds without supplying water,
otherwise the engine could overheat.
Check the start switch, the engine stop
switch, and the engine shut-off switch forproper operation. (See pages 26 to 26 for in-
formation on operating each switch.)
To check the operation of the switches:
(1) If the lock mode is selected for the
Yamaha Security System setting, select
the unlock mode. (See page 25 for
Yamaha Security System setting proce-
dures.)
(2) Push the start switch to make sure that
the engine starts.
(3) As soon as the engine starts running,
push the engine stop switch to make sure
that the engine stops immediately.
(4) Restart the engine, and then pull the en-
gine shut-off cord (lanyard) to remove the
clip from the engine shut-off switch to
make sure that the engine stops immedi-
ately.
EJU40101Storage compartment checks
Make sure that the storage compartments are
not damaged and that water has not collected
in the compartments. (See page 41 for infor-
mation on the storage compartments.)
1Engine shut-off switch
2Clip
3Start switch
4Engine stop switch
5Engine shut-off cord (lanyard)
23 1
5 4
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Pre-operation checks
61
EJU41081Fire extinguisher holder, cover, and band
checks
Make sure that the fire extinguisher holder,
cover, and band are not damaged and that
the cover is securely held in place using the
band. (See page 44 for information on the fire
extinguisher holder, cover, and band.)
EJU32543Fire extinguisher check
Check that there is a full fire extinguisher on
board.
To check the fire extinguisher, see the instruc-
tions supplied by the fire extinguisher manu-
facturer. Always keep the fire extinguisher
secured in the holder with its cover in place.
Always carry a fire extinguisher on board. A
fire extinguisher is not standard equipment
with this watercraft. If you do not have one,
contact a Yamaha dealer or a fire extinguisher
dealer to obtain one meeting the proper spec-
ifications.
EJU40121Safety equipment check
Check that safety equipment meeting the ap-
plicable regulations is on board.
EJU32352Hull and deck check
Check the hull and deck for damage or other
problem.
EJU32656Jet intake checks
Make sure that the jet intake is not damaged
or clogged with weeds or debris. If the jet in-take is clogged, clean it. (See page 89 for in-
formation on the jet intake.)
EJU32475Stern drain plug checks
Loosen the stern drain plugs and remove
them, and then make sure that the plugs are
not damaged and that there is no foreign ma-
terial on the threads. NOTICE: Before in-
stalling the stern drain plugs, clean the
drain plug threads to remove any foreign
materials, such as dirt or sand. Otherwise,
the stern drain plugs could be damaged,
allowing water to enter the engine com-
partment. Make sure that the stern drain
plugs are tightened securely before
launching the watercraft. Otherwise, water
may flood the engine compartment and
cause the watercraft to submerge.
[ECJ00361]
Securely install the stern drain plugs by tight-
ening them until they stop.
1Stern drain plug
1
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Pre-operation checks
62
EJU41440Hood check
Push down on the rear of the hood and make
sure that it is securely closed.
EJU40144Post-launch checks
Perform the post-launch checks in the pre-op-
eration checklist while the watercraft is in the
water and the engine is running.
To perform the post-launch checks:
(1) Launch the watercraft. (See page 64 for
information on launching the watercraft.)
(2) Perform the checks and make sure that
there are no malfunctioning items or oth-
er problems.
EJU36893Cooling water pilot outlet check
Make sure that water is discharged from the
port (left) cooling water pilot outlets while the
engine is running. (See page 28 for informa-
tion on the cooling water pilot outlets.)
EJU37451Dual analog meter unit check
Make sure that the dual analog meter unit op-
erates properly. (See page 34 for information
on proper operation of the dual analog meter
unit.)
EJU41330Engine idling speed check
Start the engine and warm it up. Use the ta-
chometer in the dual analog meter unit to
make sure that the engine idling speed is not
significantly above or below the specified
range.
Engine idling speed:
1250 ±100 r/min
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