2010 VOLVO S40 brake

07 Wheels and tires
Changing a wheel
07
193
WARNING
•The jack must correctly engage the jack
attachment.
•Be sure the jack is on a firm, level, non-
slippery surface.
•Never allow any part of your body to be
extended under a car supported by a
jack.
•Use the jack intended for the car when
changing a tire. For any other job, use
stands to support the car.
•Apply the parking brake and put the
gear selector in the Park (P) position or
reverse on models with a manual trans-
mission.
•Block the wheels standing on the
ground, use rigid wooden blocks or
large stones.
•The jack should be kept well-greased
and clean, and should not be damaged.
•No objects should be placed between
the base of jack and the ground, or
between the jack and the attachment
bar on the vehicle.
Installing the wheel
1. Clean the contact surfaces on the wheel
and hub.
2. Lift the wheel and place it on the hub.
3. Install the wheel nuts and tighten hand-
tight. Using the lug wrench, tighten cross-
wise until all nuts are snug.
4. Lower the vehicle to the ground and alter-
nately tighten the bolts crosswise to
81 ft. lbs. (110 Nm).
5. Install the wheel cover (where applicable).
Returning the jack to its storage space
The jack (certain models) and tools should be
returned to their correct storage places after
use.
•On vehicles equipped with a jack and
spare wheel, the jack should be cranked
down and returned to its storage position
after use.
•On vehicles equipped with the tire sealing
system, the jack should be cranked down
as far as possible and returned to its stor-
age position in the foam block.
WARNING
The jack and any tools should always be
returned to their proper storage compart-
ments after use to help keep them securely
in place in the event of sudden braking, etc.

07 Wheels and tires
Tire Sealing System
07

195
WARNING
Please keep the following points in mind
when using the tire sealing system:
•The sealing compound bottle (no. 8 in
the illustration) contains 1.2-Ethanol
and natural rubber-latex. These sub-
stances are harmful if swallowed.
•The contents of this bottle may cause
allergic skin reactions or otherwise be
potentially harmful to the skin, the cen-
tral nervous system, and the eyes.
Precautions:
•Keep out of reach of children.
•Do not ingest the contents.
•Avoid prolonged or repeated contact
with the skin.
•Hands should be washed thoroughly
after handling.
First aid:
•Skin: Wash affected areas of skin with
soap and water. Get medical attention
if symptoms occur.
•Eyes: Flush with plenty of water for least
15 minutes, occasionally lifting the
upper and lower eyelids. Get medical
attention if symptoms occur.
•Inhalation: Move the person to fresh air.
If irritation persists, get medical atten-
tion.
Tire sealing system–temporarily
repairing a flat tire
G019723
Temporarily repairing a flat tire is done in two
stages:
•Stage 1: The hole is sealed by pumping
sealing compound into the tire. The car is
then driven a short distance to distribute
the sealing compound in the tire.
NOTE
Do not remove any foreign objects (nails,
etc.) from the tire before using the sealing
system.
•Stage 2: The tire’s inflation pressure is
checked and adjusted if necessary.
WARNING
•Never leave the tire sealing system
unattended when it is operating.
•Keep the tire sealing system away from
children.
•Be sure the vehicle is parked safely off
the road and away from moving traffic.
•Apply the parking brake.
Stage 1: Sealing the hole1. Open the cover on the tire sealing kit.
2. Peel off the speed limit sticker and affix it
to the steering wheel hub where it will be
clearly visible to the driver.
3. Ensure that the on/off switch is in posi-
tion 0 (the 0 side of the switch should be
pressed down).

08 Car care
Washing and cleaning the car
08

205
Automatic washing – simple and quickWe do NOT recommend washing your car in an
automatic wash during the first six months
(because the paint will not have hardened suf-
ficiently).
An automatic wash is a simple and quick way
to clean your car, but it is worth remembering
that it may not be as thorough as when you
yourself go over the car with sponge and water.
Keeping the underbody clean is most impor-
tant, especially in the winter. Some automatic
washers do not have facilities for washing the
underbody.
CAUTION
•Before driving into an automatic car
wash, turn off the optional rain sensor to
avoid damaging the windshield wipers.
•Make sure that side view mirrors, auxil-
iary lamps, etc, are secure, and that any
antenna(s) are retracted or removed.
Otherwise there is risk of the machine
dislodging them
•Chromed wheels: Clean chrome-
plated wheels using the same deter-
gents used for the body of the vehicle.
Aggressive wheel-cleaning agents can
permanently stain chrome-plated
wheels.
WARNING
•When the car is driven immediately after
being washed, apply the brakes several
times in order to remove any moisture
from the brake linings.
•Engine cleaning agents should not be
used when the engine is warm. This
constitutes a fire risk.
Exterior lightingCondensation may form temporarily on the
inside of the lenses of exterior lights such as
headlights, fog lights, or taillights. This is nor-
mal and the lights are designed to withstand
moisture. Normally, condensation will dissi-
pate after the lights have been on for a short
time.
Polishing and Waxing
•Normally, polishing is not required during
the first year after delivery, however, wax-
ing may be beneficial.
•Before applying polish or wax the vehicle
must be washed and dried. Tar spots can
be removed with kerosene or tar remover.
Difficult spots may require a fine rubbing
compound.
•After polishing use liquid or paste wax.
•Several commercially available products
contain both polish and wax.
•Waxing alone does not substitute for pol-
ishing a dull surface.
•A wide range of polymer-based waxes can
be purchased today. These waxes are easy
to use and produce a long-lasting, high-
gloss finish that protects the bodywork
against oxidation, road dirt and fading.
•Do not polish or wax your vehicle in direct
sunlight (the surface of the vehicle should
not be warmer than 113 °F (45 °C).
CAUTION
Volvo does not recommend the use of long-
life or durable paint protection coatings,
some of which may claim to prevent pitting,
fading, oxidation, etc. These coatings have
not been tested by Volvo for compatibility
with your vehicle's clear coat. Some of them
may cause the clear coat to soften, crack,
or cloud. Damage caused by application of
paint protection coatings may not be cov-
ered under your vehicle's paint warranty.

09 Maintenance and servicing
Engine compartment09
217
G026456
Cooling system expansion tank
Power steering fluid reservoir (concealed
behind the headlight)
Dipstick – engine oil
Radiator
Cooling fan
Washer fluid reservoir
Engine oil filler cap
Brake/clutch fluid reservoir
Battery
Relay/fuse box
Air cleaner
WARNING
The cooling fan may start or continue to
operate (for up to 6 minutes) after the engine
has been switched off.

09 Maintenance and servicing
Fluids09
221
WARNING
Never remove the radiator cap while the
engine is warm. Wait until the vehicle cools.
If it is necessary to top off the coolant when
the engine is warm, unscrew the expansion
tank cap slowly so that the overpressure
dissipates.
Brake fluid
G020333
Brake fluid reservoir
The brake fluid should always be between the
MIN and MAX marks on the side of the reser-
voir. Check, without removing the cap, that
there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point >536 °F(280 °C), P/N 9437433
Replace: The fluid should be replaced accord-
ing to the intervals specified in the Warranty
and Service Records Information booklet.
When driving under extremely hard conditions
(mountain driving, etc), it may be necessary to
replace the fluid more often. Consult your
Volvo retailer. Always entrust brake fluid
changing to a trained and qualified Volvo serv-
ice technician.
WARNING
•If the fluid level is below the MIN mark
in the reservoir or if a brake-related
message is shown in the information
display: DO NOT DRIVE. Have the car
towed to a trained and qualified Volvo
service technician and have the brake
system inspected.
•Dot 4+ should never be mixed with any
other type of brake fluid.
Power steering fluid
The fluid level is checked at each service inter-
val.
Fluid type: Volvo power steering fluid or equiv-
alent.
Replace: No fluid change required.
WARNING
If a problem should occur in the power
steering system or if the vehicle has no elec-
trical current and must be towed, it is still
possible to steer the vehicle. However, keep
in mind that greater effort will be required to
turn the steering wheel.

09 Maintenance and servicing
Replacing bulbs09

225 Introduction
Before replacing bulbs in your vehicle, please
keep the following points in mind:
NOTE
Never touch the glass of bulbs with your fin-
gers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.
The optional Active Bending Light bulbs
contain trace amounts of mercury. These
bulbs should always be disposed of by a
trained and qualified Volvo service techni-
cian.
Certain bulbs should only be replaced by a
trained and qualified Volvo service techni-
cian:
•Courtesylighting
•Reading lights
•Glove compartment lights
•Turn signals and courtesy lights in the
side door mirrors
•Brake lights
•Active Bending Lights, Brake lights
Removing the headlight housing
WARNING
•The engine should not be running when
changing bulbs.
•When changing in the headlight hous-
ing, if the engine has been running just
prior to replacing bulbs, please be
aware that components in the engine
compartment will be hot.
G019599
The entire headlight housing must be lifted out
when replacing the high/low beam, parkinglight, turn signal, and side marker bulbs. To lift
out the housing:
1. Remove the key from the ignition and turn
the headlight switch to position
.
2. Open the hood.
3. Pull up the headlight housing's retaining
pin.
4. Pull out the headlight housing.
G019600
5. Disconnect the wiring connector by press-
ing down the clip with your thumb while at
the same time pulling the connector with
your other hand.

09 Maintenance and servicing
Replacing bulbs09

229
6. Insert a new bulb by turning it clockwise
(the profile on the bulb holder will corre-
spond with the profile in the base of the
bulb).
7.
Reinsert the bulb holder. The mark TOP
should be upward.
Removing the taillight bulb holder
G020916
All bulbs in the taillight cluster can be replaced
from the trunk. To access the bulb holders:
1. Switch off all lights and turn the key to
position 0.2. Remove the covers in the left/right panels
to access the bulb holders.
3. Disconnect the wiring connector from the
affected bulb holder.
4. Press the catches together and pull out the
bulb holder.
5. Replace the defective bulb.
6. Press the bulb holder into place and rein-
stall the cover.
Location of taillight bulbs
G018055
Location of taillight bulbs
Brake light (LED)1
Taillight
Parking light
Fog light (driver's side only)
Turn signal
Back-up light
NOTE
If the message indicating a burned out bulb
remains in the information display after the
bulb has been replaced, consult a trained
and qualified Volvo service technician.
High-level brake lightThese bulbs should only be replaced by a
trained and qualified Volvo service technician.
1The wiring to the LED brake lights is permanently connected to the bulb holder. It should not be removed.

09 Maintenance and servicing
Fuses09

* Option/accessory, for more information, see Introduction.237
Fuses in the passenger compartment
G020246
-Fuse 37-42, not in use-
43.Audio system, Blue-
tooth,Volvo Navigation sys-
tem*15A
44.Supplemental Restrain Sys-
tem (SRS), engine control
module10A
45.12-volt socket in rear seat15A
46.Lighting – glove compart-
ment, instrument panel, and
footwells5A
47.Interior lighting5A
48.Windshield washers15A
49.Supplemental Restrain Sys-
tem (SRS), Occupant
Weight Sensor (OWS)10A
50.Not in use
51.AWD, fuel filter relay10A
52.Transmission control mod-
ule (TCM), ABS5A
53.Power steering10A
54.Park assist*, Active Bending
Lights*10A
55.Not in use
56.Volvo Navigation System
remote key module, alarm
siren control module10A
57.On-board diagnostic
socket, brake light switch15A
58.Right high beam, auxiliary
lights relay7.5A
59.Left high beam7.5A