008AFuel filler cap0088Fuel type label0086HolderXTurn off the engine.XRemove the key from the starter switch.XOpen the fuel filler flap by pulling at the
point indicated by arrow 0046.XTurn fuel filler cap 008A counterclockwise
and hold on to it until possible pressure
is released.XTake off fuel filler cap 008A.
!
The fuel filler cap is tethered to the
fuel filler flap. Do not drop the fuel
filler cap. It could damage the vehicle
paint finish.
XInsert fuel filler cap 008A in direction of
arrow 0047 into holder 0086 on the inside of
the fuel filler flap.XFully insert filler nozzle unit and
refuel.XOnly fill your tank until the filler nozzle
unit cuts out — do not top off or overfill .GWarning!
Overfilling of the fuel tank may create
pressure in the system which could cause a
gas discharge. This could cause the gas to
spray back out when removing the fuel pump
nozzle, which could cause personal injury.
XReplace fuel filler cap 008A.XTurn fuel filler cap 008A clockwise until
the handle grip overturns.
i Make sure to close the fuel filler flap
before locking the vehicle as the fuel
filler flap locking pin prevents closing
after you have locked the vehicle.
XClose the fuel filler flap.
You should hear the latch close shut.
i Only use premium unleaded gasoline
with a minimum Posted Octane Rating of
91 (average of 96 RON/86 MON).
Information on gasoline quality can
normally be found on the fuel pump.
Please contact gas station personnel in
case labels on the pump cannot be found.
For more information on gasoline, see
“Premium unleaded gasoline”
( Y page 207) and “Fuel requirements”
( Y page 208), or contact an authorized
smart center.
Check regularly and before a long trip
For information on quantities and
requirements of operating agents, see
“Service fluids and capacities”
( Y page 204).
Check the following:
R Engine oil level ( Y page 108)
R Tire inflation pressure ( Y page 116)
R Coolant level ( Y page 111)
R Vehicle lighting ( Y page 164)
R Windshield washer system ( Y page 112)
R Brake fluid ( Y page 113)
Engine compartment
Engine compartment cover
Open the engine compartment cover to
check the engine oil level and if necessary,
to add engine oil.
GWarning!
High outside temperature, stop-and-go
traffic, driving on long uphill grades or
driving at high engine speed may increase
the temperature in the engine
compartment. Therefore, the engine
compartment cover and parts in the area
around the engine compartment cover may
be hot. Parts of the engine can become very
hot. To prevent burns, let the engine cool
off completely before touching the engine
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compartment cover, parts in the area
around the engine compartment cover, and
parts of the engine.XTurn off the engine.XEngage the parking brake.XOpen the tailgate.GWarning!
Exercise extreme caution if you see flames
or smoke coming from the engine
compartment. Move away from the vehicle
and call the fire department.
If the coolant temperature warning lamp
indicates that the engine is overheated, do
not attempt to open the engine compartment
cover. Move away from the vehicle and wait
until the engine has cooled before opening
the engine compartment.
GWarning!
To help prevent personal injury, stay clear
of moving parts when the engine
compartment cover is open and the engine
is running.
GWarning!
The engine is equipped with a
transistorized ignition system that
utilizes high voltage. Do not touch any
components (ignition coils, spark plug
sockets, diagnostic socket) of the ignition
system
R while the engine is running
R while starting the engine
R if ignition is “on” and the engine is
turned manually
XOpening: Grasp the strap on cargo
compartment floor 0046.XLift cargo compartment floor 0046 with the
strap.XEngage hook 0088 into top mounting of
cargo compartment cover blind 0086.XRemove fastening screw 0047.XRemove engine compartment cover 008A.XClosing: Slide engine compartment cover
008A forward into the tabs provided.XTighten fastening screw 0047.XDisengage hook 0088 from top mounting
0086 .XFold cargo compartment floor 0046 back
down.XPush the right hand and left hand cargo
compartment floor edges under the edges
of the side panels.XClose the tailgate.
Engine oil
The amount of oil your engine needs will
depend on a number of factors, including
driving style. Increased oil consumption
can occur when the vehicle is new or the
vehicle is driven at higher engine speeds
frequently.
Engine oil consumption checks should only
be made after the vehicle break-in period.
108Engine compartment>> Operation.
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! Do not use any special lubricant
additives, as these may increase wear
and damage the drive assemblies. Using
special additives not approved by smart
may cause damage not covered by the
smart Limited Warranty. More
information on this subject is available
at any smart center.
Checking engine oil level
! Check the engine oil level at regular
intervals.
When checking the engine oil level
R the vehicle must be parked on level
ground
R the vehicle must have been stationary for
at least five minutes with the engine
turned off
XTurn off the engine.XEngage the parking brake.XOpen the tailgate.XOpen the engine compartment cover
( Y page 107).
The oil dipstick is located in the engine
compartment on the passenger side.
XPull out oil dipstick 0046.XWipe oil dipstick 0046 clean with a clean
cloth.XFully insert oil dipstick 0046 into the
dipstick guide tube.XPull out oil dipstick 0046 again after
approximately one minute to obtain
accurate reading.
The oil level is correct when it is
between lower mark 008A (minimum) and
upper mark 0047 (maximum) on both sides
of oil dipstick 0046.XFully insert oil dipstick 0046 into the
dipstick guide tube again.XIf necessary, add engine oil
( Y page 109).
i
The filling quantity between the upper
and lower marks on the oil dipstick is
approximately 1.1 US qt (1.0 l).
Adding engine oil
! Only use approved engine oils and oil
filters required for vehicles with
Maintenance System. For a listing of
approved engine oils and oil filters
contact an authorized smart center.
Using engine oils and oil filters of
specification other than those expressly
required for the Maintenance System, or
changing of oil and oil filter at change
intervals longer than those called for by
the Maintenance System will result in
engine or emission control system
damage not covered by the smart Limited
Warranty.
GWarning!
When adding engine oil, always use a funnel
to avoid spilling oil on any hot parts such
as the catalytic converter or exhaust
system.
If this should happen, however, the engine
must be thoroughly cleaned before you
continue your trip. The engine oil could
otherwise ignite.
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The filler cap is located in the engine
compartment on the passenger side.XUnscrew filler cap 0046 from the filler
neck.XAdd engine oil as required.
Do not add more than 0.53 US qt (0.5 l)
engine oil at a time.XWait one minute until the engine oil has
run into the oil pan.XCheck the engine oil level once more.XAdd engine oil once more if necessary.
Be careful not to spill any oil when adding
to avoid environmental damage caused by
oil entering the ground and water.
! Excess engine oil must be siphoned or
drained off. It could cause damage to the
engine or emission control system not
covered by the smart Limited Warranty.
XScrew filler cap 0046 back on the filler
neck.XClose the engine compartment cover
( Y page 107).
Front compartment
Service flap
Remove the service flap to check the
coolant level, windshield washer reservoir
level, and brake fluid level.
Insert the service flap on the front of the
vehicle so that it does not get damaged or
dirty.
GWarning!
Always turn the key to starter switch
position 0 and remove the key from the
starter switch before opening the service
flap.
If the windshield wipers should
inadvertently be switched on, you could be
seriously injured by the wiper washer
drive, which is located just below the
service flap.
GWarning!
Make sure the service flap is locked while
driving. Otherwise, the service flap could
become detached and pose a hazard to you
or others.
GWarning!
To help prevent personal injury, stay clear
of moving parts when the service flap is
open.
The radiator fan may continue to run for
approximately 30 seconds or may even
restart after the engine has been turned
off. Stay clear of fan blades.
! Check the fill levels at regular
intervals.
! Carefully remove ice, snow, and any
other deposits from the air intake
grilles above the service flap to ensure
air intake at all times.
XPark the vehicle on level ground.XTurn off the engine.XEngage the parking brake.110Front compartment>> Operation.
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ProblemPossible causes/consequences and 0050 Solutions00BBThe engine
malfunction
indicator lamp
illuminates
while driving.There is a malfunction in the system.XHave the vehicle checked at an authorized smart center
immediately.
i Some states may by law require you to visit a workshop as soon as the engine
malfunction indicator lamp comes on. Check local requirements.
ProblemPossible causes/consequences and 0050 Solutions00B5The engine oil
pressure
indicator lamp
illuminates
while driving.The engine oil pressure is low.XStop the vehicle immediately in a safe location.XDo not continue to drive.XTurn off the engine.XEngage the parking brake when leaving the vehicle.XContact Roadside Assistance or an authorized smart center.00B5The engine oil
pressure
indicator lamp
goes out before
the engine
starts.The engine oil pressure indicator lamp has failed.XCheck the engine oil level.XHave the system checked at an authorized smart center.! The engine oil pressure indicator lamp should not be ignored. Extended driving with
the engine oil pressure indicator lamp illuminated could result in serious engine
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CapacitiesComponentsModelCapacityFuels, coolants, lubricants,
etc.Engine with oil
filterAll models3.5 US qt (3.3 l)Approved engine oilsTransmissionAll models2.4 US qt (2.3 l)Castrol Manual BOT 328Brake systemAll models1.05 US qt (1.0 l)Brake fluid (DOT 4+)Cooling systemAll modelsapprox. 4.5 US qt (4.3 l)Anticorrosion/Antifreeze
meeting specification
MB 325.0Fuel tankAll models8.72 US gal (33.0 l)Premium unleaded gasoline
(Minimum Posted Octane 91
[Avg. of 96 RON/86 MON])Fuel tank
reserveAll modelsapprox. 1.32 US gal (5.0 l)Air
conditioning
system*All models—R134a refrigerant and
special PAG lubricant oil
(never R 12)Windshield
washer systemAll models4.0 US qt (3.8 l)Windshield washer
concentrate 25
(Y page 208)
Washer fluid mixing ratio
( Y page 208)Engine oils
Engine oils are specifically tested for
their suitability in our engines and
durability for our service intervals.
Therefore, only use engine oils and oil
filters required for vehicles with the
Maintenance System. For a listing of
approved engine oils and oil filters
contact an authorized smart center.
! Using engine oils and oil filters of
specification other than those expressly
required for the Maintenance System, or
changing of oil and oil filter at change
intervals longer than those called for bythe Maintenance System will result in
engine or emission control system
damage not covered by the smart Limited
Warranty.
Please follow Maintenance System
recommendations for scheduled oil
changes. Failure to do so will result in
engine or emission control system
damage not covered by the smart Limited
Warranty.25 Use a windshield washer concentrate labeled for summer and water for temperatures above freezing
point or a windshield washer concentrate labeled for winter and water for temperatures below freezing
point.206Service fluids and capacities>> Technical data.* optional451_AKB; 3; 22, en-USd2ureepe,Version: 2.11.8.12009-07-27T09:36:34+02:00 - Seite 206
Viscosity grades for engine oils
Using the chart below, select oil viscosity
according to the lowest air temperature
expected before the next oil change.
Engine oil additives
! Do not blend oil additives with engine
oil. They may damage the engine.
Damage or malfunctions resulting from
blending oil additives are not covered
by the smart Limited Warranty. Any
authorized smart center will provide you
with additional information.
Air conditioning refrigerant
R134a (HFC) refrigerant and special
PAG lubricating oil are used in the air
conditioning system.
! Never use R 12 (CFC) or mineral-based
lubricating oil. Otherwise damage to the
system will occur.
Brake fluid
GWarning!
During vehicle operation, the boiling
point of the brake fluid is continuously
reduced through the absorption of moisture
from the atmosphere. Under extremely
strenuous operating conditions, this
moisture content can lead to the formation
of bubbles in the system, thus reducing the
system’s efficiency.
Therefore, the brake fluid must be replaced
regularly. Refer to your vehicle’s
Maintenance Booklet for replacement
interval.
Only brake fluid approved by smart is
recommended. Any authorized smart center
will provide you with additional
information.
Premium unleaded gasoline
GWarning!
Gasoline is highly flammable and
poisonous. It burns violently and can cause
serious personal injury.
Never allow sparks, flame or smoking
materials near gasoline!
Turn off the engine before refueling.
Whenever you are around gasoline, avoid
inhaling fumes and skin or clothing
contact. Extinguish all smoking materials.
Direct skin contact with fuels and the
inhalation of fuel vapors are damaging to
your health.
! To maintain the engine’s durability
and performance, premium unleaded
gasoline must be used. If premium
unleaded gasoline is not available and
low octane fuel is used, follow these
precautions:
R Have the fuel tank only partially filled
with unleaded regular gasoline and
fill up with premium unleaded
gasoline as soon as possible.
R Avoid full throttle driving and abrupt
acceleration.
R Do not exceed an engine speed of
3 000 rpm if the vehicle is loaded with
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a light load such as two persons and no
cargo.
R Do not exceed 2
/ 3 of maximum
accelerator pedal position if the
vehicle is fully loaded or operating in
mountainous terrain.
Fuel requirements
Only use premium unleaded fuel. The octane
number (posted at the pump) must be 91 min.
It is an average of both the
R esearch Octane
N umber (RON) and the Motor Octane Number
(MON): (RON+MON)/2. This is also known as
the ANTI‑KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not exceed
10%; MTBE must not exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.
Gasoline additives
A major concern among engine
manufacturers is carbon build-up caused
by gasoline. smart recommends only the use
of quality gasoline containing additives
that prevent the build-up of carbon
deposits.
After an extended period of using fuels
without such additives carbon deposits can
build up, especially on the intake valves
and in the combustion area, leading to
engine performance problems such as:
R Warm-up hesitation
R Unstable idle
R Knocking/pinging
R Misfire
R Power loss
In areas where carbon deposits may be
encountered due to lack of availability of
gasolines which contain these additives,
the use of smart approved additives is
recommended. Contact an authorized smart
center for a listing of approved products.
Follow directions on the product label.
Do not blend other fuel additives with fuel.
This only results in unnecessary costs and
may be harmful to the engine operation.
! Damage or malfunction resulting from
poor fuel quality or from blending
additional fuel additives other than
those tested and approved by us for use
on smart vehicles are not covered by the
smart Limited Warranty.
Windshield/rear window washer system
During all seasons:
XUse a windshield washer concentrate
labeled for summer and water for
temperatures above freezing point.XUse a windshield washer concentrate
labeled for winter and water for
temperatures below freezing point.XPremix the windshield washer fluid in a
suitable container depending on the
outside temperature and in accordance
with the manufacturer’s instructions 26
.
Washer fluid mixing ratio
R Temperature above 32 ¦ (0¥ ):
26
Refer to the notes for use on the container.208Service fluids and capacities>> Technical data.
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