PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-90
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-90V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF196
PRESENT
OR
STOREDPEDAL SENSOR CIRCUIT GANG 1
CO.0: Open circuit or short circuit to earth
1.DEF: Inconsistency
2.DEF: Component in bad condition
NOTESPriority when dealing with a number of faults:
Deal with fault DF012 Sensor feed no. 2 voltage first, if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the accelerator pedal changes from no load to full
load.
Special note:
–severity 1 fault warning light illuminated.
CO/CO.0/CC.1: defect mode type 4: speed limiter at 54 mph (90 km/h) and loss of
power during acceleration (pedal feels soft).
1.DEF: defect modes type 3 and 4: regulation of pedal's engine or vehicle speed
setpoint, speed limiter at 54mph (90 km/h) and loss of power during acceleration
(pedal feels soft).
Check that the pedal mechanism has not seized.
Check the cleanliness and condition of the pedal potentiometer connections.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Injection computer, connectorA, track H3 track 5 of the pedal potentiometer gang 1
Injection computer, connectorA, track G2 track 3 of the pedal potentiometer gang 1
Injection computer, connectorA, track H2 track 4 of the pedal potentiometer gang 1
Repair if necessary.
Measure the resistance of the pedal sensor gang 1 between tracks 4 and 2.
Replace the accelerator potentiometer if the resistance is not 1.7 kΩ ± 0.9 kΩ.
If necessary replace the sensor.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF196/S3000_V54_DF196
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-91
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-91V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF198
PRESENT
OR
STOREDPEDAL SENSOR CIRCUIT GANG 2
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
NOTESPriority when dealing with a number of faults:
Deal with fault DF011 Sensor supply voltage no. 1 first if it is present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the accelerator pedal changes from no load to full
load.
Special note:
–level 1 or 2 fault warning light lit,
– defect mode types 3 and 4: regulation of pedal's engine or vehicle speed setpoint,
speed limiter at 54mph (90 km/h) and loss of power during acceleration (pedal feels
soft).
Check that the pedal mechanism has not seized.
Check the cleanliness and condition of the pedal potentiometer connections.
Disconnect the battery and the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Injection computer, connectorA, track F4 track 6 of the pedal potentiometer gang 2
Injection computer, connectorA, track F2 track 2 of the pedal potentiometer gang 2
Injection computer, connectorA, track F3 track 1 of the pedal potentiometer gang 2
Repair if necessary.
Measure the pedal sensor resistance gang 2 between tracks 6 and 1.
Replace the accelerator potentiometer if the resistance is not 2.8 kΩ±2.05kΩ.
If necessary replace the sensor.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF198/S3000_V54_DF198
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-92
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-92V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF228
PRESENT
OR
STOREDBRAKE SIGNALS
1.DEF: Component in bad condition
2.DEF: Non-compliance with emission control standards
NOTESSpecial note:
– cruise control and speed limiter deactivated.
Check:
– the consistency of statuses ET704 Brake switch no. 1 and ET705 Brake switch no. 2 changes to ACTIVE/
INACTIVE,
–the condition and cleanliness of the brake lights switch.
Disconnect the battery and the injection computer, check the condition and cleanliness of the connections.
Check the insulation and continuity of the following connection:
Injection computer, connectorA, track E4 track 3 of the brake light switch
Repair if necessary.
Run a multiplex network test (see88B, Multiplexing).
If the fault is still present, carry out fault finding on the ABS - ESP system (see38C, Anti-lock braking system).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF228/S3000_V54_DF228
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-94
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-94V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54PETROL INJECTION
Fault finding - Interpretation of faults
DF361
PRESENT
OR
STOREDCYLINDER 1 - 4 IGNITION COIL CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
1.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first whether they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running for 4 seconds at 600 rpm or
0.4 seconds at 6000 rpm.
Special note:
–the OBD warning light is lit,
–level 1 fault warning light on.
CC.0: The coil is continuously supplied, risk of destruction
CC.1: The coil is not supplied, injection cut-off on cylinders 1 and 4, destruction of the
catalytic converter possible and prevention of On board diagnostics.
Disconnect the connector from the pencil coil of cylinders 1 and 4.
Check the cleanliness and condition of the pencil coils and their connections.
Repair if necessary.
Measure the primary and secondary resistance of the cylinder 1 pencil coil.
Replace the cylinder 1 coil if the primary resistance is not 540 mΩ ±30mΩ or the secondary resistance is not
10.7 kΩ ± 1.6 kΩ (K4 engines).
Replace the cylinder 1 coil if the primary resistance is not 520 mΩ ±50mΩ or the secondary resistance is not
6.7 kΩ ± 0.67 kΩ (F4 engines).
Switch off the ignition and disconnect the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Injection computer, connector C, track M4 track 2 of coil 1
Coil 4 track 2 track 1 of coil 1
If the fault is still present, replace the faulty pencil coil.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF361/S3000_V54_DF361
MR-372-J84-17B050$423.mif
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-96
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-96V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF362
PRESENT
OR
STOREDCYLINDER 2 - 3 IGNITION COIL CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
1.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first whether they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running for 4 seconds at 600 rpm or
0.4 seconds at 6000 rpm.
Special note:
–the OBD warning light is lit,
–level 1 fault warning light illuminated.
CC.0: The coil is continuously supplied, risk of destruction.
CC.1: The coil is not supplied, injection cut-off on cylinders 2 and 3, destruction of the
catalytic converter possible and inhibition of OBD fault finding.
Disconnect the connector from the pencil coils of cylinders 2 and 3.
Check the cleanliness and condition of the pencil coils and their connections.
Repair if necessary.
Measure the primary and secondary resistance of the cylinder 2 pencil coil.
Replace the cylinder 2 coil if the primary resistance is not 540 mΩ ±30mΩ or the secondary resistance is not
10.7 kΩ ± 1.6 kΩ (K4 engines).
Replace the cylinder 2 coil if the primary resistance is not 520 mΩ ±50mΩ or the secondary resistance is not
6.7 kΩ ± 0.67 kΩ (F4 engines).
Switch off the ignition and disconnect the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Computer, connectorC, track M3 track 2 of coil 2
Coil 3 track 2 track 1 of coil 2
If the fault is still present, replace the faulty pencil coil.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF362/S3000_V54_DF362
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-99
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-99V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF394
PRESENT
OR
STOREDCATALYTIC CONVERTER OPERATING FAULT
1.DEF: Component in bad condition
2.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with the other faults first.
There must be no other injection system faults, either present or stored.
– combustion misfiring:
DF059 Combustion misfire in cylinder 1,
DF060 Combustion misfire in cylinder 2,
DF061 Combustion misfire in cylinder 3,
DF062 Combustion misfire in cylinder 4, in 1.DEF or 2.DEF.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– programming done,
– warm engine (coolant temperature 75°C minimum),
– engine running at idling speed with all electrical consumers on for approximately
15 minutes.
Special note:
–OBD warning light illuminated.
Check the appearance and condition of the catalytic converter.
Check that there is no air leaking in, heat shock, misfires, consumption of coolant or oil.
If the fault is still present, contact the Techline.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF394/S3000_V54_DF394
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-100
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-100V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF398
PRESENT
OR
STOREDFUEL CIRCUIT OPERATING FAULT
1.DEF: Non-compliance with emission control standards
2.DEF: Component in bad condition
NOTESPriority when dealing with a number of faults:
If faults DF085 Fuel pump relay control circuit, DF549 Canister bleed circuit and
injector faults
DF026 Cylinder 1 injector control circuit,
DF027 Cylinder 2 injector control circuit;
DF028 Cylinder 3 injector control circuit,
DF029 Injector control circuit cylinder 4, are present or stored, deal with these first.
Special note:
–the OBD warning light is lit,
– a fuel supply system fault can lead to starting difficulties, and loss of comfort and
power.
Check the cleanliness, condition and fitting of the fuel vapour absorber.
Check the connections and correct operation of the petrol pump.
Check the cleanliness, condition and fitting of the injectors and their sealing.
Repair if necessary.
Check:
– that the fuel is present and correct,
– the tank vent,
– that there are no leaks on the petrol circuit (from the tank to the injectors),
– that there are no kinked hoses (especially after dismantling),
– the fuel flow rate and pressure.
Repair the faulty component(s) if necessary (see MR 364 or 370 Mechanics, 13A, Fuel supply).
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF398/S3000_V54_DF398
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-102
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-102V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF410
PRESENT
OR
STOREDINSTRUMENT PANEL CONNECTION
1.DEF: Multiplex line connection fault
NOTESSpecial note:
– Cruise control/Speed limiter deactivated.
–OBD warning light not illuminated when ignition switched on.
Run a multiplex network test (see88B, Multiplexing).
If the fault is still present, carry out fault finding on the Instrument panel system (see83A, Instrument panel).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF410/S3000_V54_DF410