2010 Peugeot Boxer headlamp

127
7
CHECKS
Levels
Cooling system
Only use the fluid recommended by the
manufacturer. Otherwise, you risk seriously
damaging your engine. When the engine
is warm, the temperature of the coolant is
controlled by the engine fan. As this fan can
operate with the ignition key removed and
because the cooling system is pressurised,
wait for at least one hour after the engine
has stopped before carrying out any work.
Slacken the cap by 1/4 of a turn to release
the pressure to prevent any risk of scalding.
When the pressure has dropped, remove the
cap and top up the level with coolant.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible.
Power steering fluid level
The vehicle must be parked on level ground
with the engine cold. Unscrew the cap
integrated with the gauge and check the
level which must be between the MIN and

MAX marks.
Used oil
Avoid prolonged contact of used oil with the
skin.
Brake fluid is harmful to health and very
corrosive.
Do not dispose of used oil, brake fluid or
coolant into drains or into the ground but
into the containers dedicated to this use at
PEUGEOT dealerships (France) or to an
authorised waste disposal site.
Topping up
The level must be between the MIN and

MAX marks on the expansion bottle. If
more than 1 litre of fluid is required to top
up the level, have the system checked by a
PEUGEOT dealer.
Windscreen wash and headlamp wash level
For best quality cleaning and to prevent
freezing, this fluid must not be topped up or
replaced with plain water.
Capacity of the reservoir: approximately
5.5 litres.

138
Changing a bulb
TYPES OF BULB
Various types of bulb are installed on your
vehicle. To remove them:
CHANGING A BULB

Type A Entirely glass bulb: pull gently
as it is fitted by pressure.

Type B Bayonet bulb: press on the bulb
then turn it anticlockwise.

Type C Cylindrical bulb: move aside the
contacts.

Type D - E Halogen bulb: release the
retaining spring from its
housing.
FRONT LAMPS
Open the bonnet. To access the bulbs, reach
behind the headlamp unit.
Carry out the operations in reverse order to
refit each bulb.

139
QUICK HELP
8
Changing a bulb
1 - Dipped beam headlamp

Type D , H7 - 55 W
- Remove the cover by turning it anticlockwise.
- Disconnect the electrical connector.
- Release the retaining spring by pressing on the two clips.
- Change the bulb taking care to align the metal part with the grooves on the lamp. 3 - Main beam headlamp

Type E , H1 - 55 W
- Remove the cover by turning it anticlockwise.
- Disconnect the electrical connector.
- Release the retaining spring by pressing on the two clips.
- Change the bulb taking care to align the metal part with the groove on the lamp.
2 - Sidelamp

Type A , W 5 W - 5 W
- Remove the cover by turning it anticlockwise.
- Remove the bulb holder fitted by pressure.
- Change the bulb. 4 - Direction indicators

Type B , PY 21 W - 21 W
- Turn the bulb holder a quarter turn anticlockwise. - Remove the bulb by pressing it lightly
while turning it anticlockwise.
- Change the bulb.
5 - Foglamps

Type D , H1 - 55 W
- Turn the steering fully to the left.
- Unscrew the screw located in the wheel arch then open the flap.
- Remove the cover.
- Disconnect the electrical connector.
- Release the retaining spring by pressing on the two clips.
- Change the bulb taking care to align the metal part with the grooves on the lamp.
Halogen bulbs must be changed after
the headlamp has been off for several
minutes (risk of serious burns). Do not
touch the bulb directly with your fingers,
use lint-free cloths.
When each operation has been completed,
check the operation of the lamps.
When using a high pressure washer
on stubborn dirt, do not persist on the
headlamps, the lamps and their edges to
avoid damaging their lacquer finish and
seals.

143
QUICK HELP
8
Changing a fuse
PASSENGER’S SIDE DASHBOARD FUSES
- Remove the bolts and tilt the box to access the fuses.

Fuses A (amps)
Allocation

12 7.5 Right-hand dipped beam headlamp

13 7.5 Left-hand dipped beam headlamp - Headlamp heigh t adjuster

31 7.5 Relay supply

32 10 Minibus interior lighting - Hazard warning lamp s

33 15 Rear 12 V socket

34 - Not used

35 7.5 Reversing lamps - Water in Diesel sensor

36 15 Door locking/unlocking unit

37 7.5 Brake lamps switch - Third brake lamp - Instrum ent panel

38 10 Interior relays

39 10 Audio equipment - Diagnostic socket - Alarm sir en - Programmable additional heating controls

40 15 Defrosting: rear screen (left-hand side), mirro r (passenger side)

41 15 Defrosting: rear screen (right-hand side), mirr or (driver ’s side)

42 7.5 ABS control unit and sensor - ESP sensor - Brak e lamps switch

43 30 Windscreen wiper motor

44 20 Cigar lighter - Front 12 V socket

45 7.5 Electric window and mirror switches (driver ’s s ide) - Passenger electric window

46 - Not used

47 20 Driver ’s electric window motor

48 20 Passenger electric window motor

49 7.5 Rain/sunshine sensor - Audio equipment - Driver ’s electric window motor - Alarm - Instrument panel controls

50 7.5 Airbags and pre-tensioners unit

51 7.5 Tachograph - Cruise control - Air conditioning controls

52 7.5 Passenger compartment relays

53 7.5 Instrument panel - Rear fog amps

QUICK HELP
8
Changing a fuse
FUSES IN THE ENGINE COMPARTMENT
- Remove the nuts and tilt the box to access the fuses.
Fuses A (amps) Allocation

1 40 ABS/ESP pump supply

2 50 Diesel pre-heater unit

3 30 Ignition switch

4 20 Programmable additional heating burner

5 20 Programmable additional heating controls relay

6 40/60 Fan assembly (high speed)

7 40/50 Fan assembly (low speed)

8 40 Air conditioning

9 20 Windscreen wash pump

10 15 Horn

11 7.5 Diesel pre-heater unit and relay

14 7.5 Right-hand main beam headlamp

15 7.5 Left-hand main beam headlamp

16 7.5 Engine control unit

17 10 Engine control unit

18 7.5 Engine control unit

19 7.5 Air conditioning compressor

20 30 Headlamp wash pump

21 15 Fuel pump supply

22 20 Engine control unit

23 30 ABS/ESP electrovalves supply

24 - Not used

30 15 Front foglamps

146
Changing a wiper blade
CHANGING A WIPER BLADE
The steps, located in the front bumper,
enable you to access the blades and the
screenwash nozzles. Changing a front wiper blade
Lift the wiper arm.
Unclip the blade by pressing the button and
remove it by pulling it outwards.
Fit the new blade and ensure that it is
secured correctly.
Push back the wiper arm.
Changing the rear wiper blade
Lift the wiper arm, then unclip the blade and
remove it.
Fit the new blade and push back the wiper arm.

To return the windscreen wipers to their
normal position, switch on the ignition
and operate the
wiper
stalk. Check that the screenwash or headlamp
wash nozzles are not blocked.