168 Opel Service, maintenanceInternational service plan⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect control, lighting and signal devices as well as airbags;
check steering column lock and ignition switchxxxxx
Remote control: replace batteries (don’t forget the spare key) every 2 years
Check and correct windscreen wipers, windscreen washer system and headlamp
washer systemxxxxx
Check and correct coolant level and frost protection (pale orange)
2)
Note freeze protection temperature in the Service and Warranty Booklet
(confirmation box)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xxxxx
Check water hoses for leaks and check to make sure they are firmly seated x x x x x
Check and correct brake fluid level
2) xxx
Check battery clamps to make sure they are firmly seated and check the battery eye x x x x x
Vehicle System Check with TECH 2 x x x x x
Replace pollen filter or active charcoal filter x x
⊕o
if the air is heavily polluted or there are high levels of airborne dust, sand or pollen,
the air-conditioning system will produce an odourVerbal arrangement between the
customer and Opel Partner
Replace the air filter element every 4 years/60,000 km
⊕
Replace spark plugsevery 4 years/60,000 km
Z 16 YNGevery 2 years/30,000 km
Visually inspect the ribbed V-belt every 2 years/60,000 km
⊕
Replace ribbed V-belt
Y 13 DTJ, Z 13 DTJ, Y 13 DT, Z 13 DT, Z 17 DTH every 10 years/150,000 km
⊕
Check valve play and adjust
Z16 XEP, Z 17 DTHevery 10 years/150,000 km
170 Opel Service, maintenance⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect steering bellows, track rods and axle drive x x x x x
Check track-rod ends and suspension ball joints x x x x x
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not
out of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and
not out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually
184 Technical dataEngine data Sales designation
Engine identifier code1.4 TWINPORT
Z 14 XEPCNG
Z 16 YNG1.3 CDTI
Z 13 DTJ1.7 CDTI
Z 17 DTH
Number of cylinders 4 4 4 4
Piston displacement [cm
3 ] 1364 1598 1248 1686
Brake horse power [kW/bhp]
at rpm 66
560069
620055
400074
4400
Torque [Nm]
at rpm 125
4000133
4200170
1750 to 2500240
2300
Fuel type
1)
1)Standard high-quality fuels, unleaded DIN EN 228, diesel DIN EN 590. Any commercially available natural gas containing methane can be used for
natural gas operation.
Petrol Natural gas/petrol Diesel Diesel
Octane requirement [RON]
2)
recommended
possible
possible
Cetane requirement [CN]
2)
2)Standard high-quality fuels: R = Regular, P = Premium, PP = Premium Plus, D = Diesel. Value printed in bold: recommended fuel.
95 (P)
3)
98 (PP)
3)
91 (R)
3)4)
–
3)Knock control system automatically adjusts ignition timing according to type of fuel used (octane number). 4)Slight reduction in engine output and torque if 91 RON is used.
95 (P)
3)
98 (PP)
3)
–
––
–
–
49 (D)
5)
5)A lower value is possible with winter diesel fuels.
–
–
–
49 (D)
5)
Max. permissible engine speed,
continuous operation approx. [rpm ]. 6200 6400 5020 to 5180 5000 to 5200
Oil consumption [l/1000 km] 0.6 0.6 0.6 0.6
186 Technical dataFuel consumption, CO
2-emissions
Directive 80/1268/EEC (last changed by
2004/3/EC) has applied for the
measurement of fuel consumption since
1996.
The directive is oriented to actual driving
practices: Urban driving is rated at
approx.
1/3 and off-road driving with
approx. 2/3 (urban and extra-urban
consumption). Cold starts and acceleration
phases are also taken into consideration.
The specification of CO
2 emission is also a
constituent of the directive.The figures given must not be taken as a
guarantee for the actual fuel consumption
of a particular vehicle.
All values stem from the EU base model
with standard equipment.
The calculation of fuel consumption as
specified by directive 2004/3/EC takes
account of the vehicle’s kerb weight,
ascertained in accordance with the said
regulation. Optional extras may result in
slightly higher fuel consumption and CO
2
emission levels than those quoted.
Saving Fuel, Protecting the Environment
3108.
Fuel consumption, natural gasThe data on fuel consumption has been
ascertained with reference fuel G20
(methane content 99 - 100 mol%) under
prescribed driving conditions (see previous
columns). The fuel consumption values will
deviate from those specified if natural gas
with a lower methane content is used.
All values stem from the EU base model
with standard equipment. The
consumption calculated according to the
1999/100/EC directive takes into
consideration the kerb weight laid down in
agreement with this regulation. Additional
equipment as well as the gas condition,
filling station pressure, mode of driving and
the road and traffic conditions can lead to
higher consumptions and CO
2 values than
those specified.
189
Technical data
Weights, payload and roof load The payload is the difference between the
permitted gross vehicle weight (see
identification plate 3182) and the EC kerb
weight.
To calculate the kerb weight, enter the
data for your vehicle below:
is the EC kerb weight.
Optional equipment and accessories
increase the kerb weight, which means that
the payload will also change slightly.
Note the weights given in the vehicle
documents and the identification plate. The combined total of front and rear axle
loads must not exceed the permissible
gross vehicle weight. For example, if the
front axle is bearing its maximum
permissible load, the rear axle can only
bear a load that is equal to the gross
vehicle weight minus the front axle load.
The permissible axle loads must not be
exceeded.
See the identification plate or vehicle
documents for permissible axle loads.
Caravan/trailer towing 3126. Roof load
The permissible roof load is 100 kg. The
roof load consists of the weight of the roof
rack plus the load carried.
Driving hints 3106. Roof rack 3125.
zKerb weight from
Table 1 3190 +.............. kg
zWeight of heavy
accessories from
Table 2 3190 +.............. kg
Total =.............. kg
199
Index
CCapacities .............................................. 195
Car Pass .................................................... 20
Caravan/trailer towing .................. 106, 125
Care ........................................................ 160
Catalytic converter ............... 114, 118, 129
Central locking system ...................... 23, 24
Centre console lighting ........................... 88
Changeover inhibitor ............................. 114
Changing the remote control battery .... 24
Changing tyre/wheel type ..................... 121
Changing wheels ................................... 137
Child restraint system .............................. 53
Child safety locks ..................................... 27
Cigarette lighter ....................................... 61
Clock ......................................................... 72
Clutch operation ............................ 105, 107
CO
2 emissions ........................................ 186
Coin holder ............................................... 65
Cold start ................................................ 107
Contrast .................................................... 81
Control indicator
ABS (Anti-lock Braking System) ........ 119
Airbag ................................................... 59
Engine electronics .............................. 116
Exhaust ............................................... 115
Immobiliser ........................................... 21
Control indicators .............................. 12, 66
Belt tensioners ...................................... 50
EPS (Electric Power Steering) .............. 70
Coolant ................................................... 177Coolant level .......................................... 178
Coolant temperature display ................. 73
Coolant thermometer .............................. 73
Correcting time ........................................ 80
Coupling socket load ............................ 126
Courtesy lamp ......................................... 88
Courtesy lamps
Bulb replacement ...................... 158, 159
DDashboard, see Instrument panel ........... 9
Data .................................................. 20, 182
Date .......................................................... 77
Daytime running lights ............................ 84
Decommissioning .................................. 181
Demisting and defrosting
Windows ............................................... 96
With the air conditioning system ........ 98
Diesel fuel filter ...................................... 177
Diesel fuel system .................................. 128
Diesel particle filter ............37, 68, 107, 116
Dimensions ............................................. 196
Dipped beam ............................................. 7
Bulb replacement ...................... 151, 155
Display .............................................. 76, 100
Display instruments ................................. 71
Display mode ........................................... 82
Door locks ........................................ 20, 162
Driving abroad .............................. 110, 164
Headlamps ........................................... 89
Driving hints ........................................... 106
EEasytronic ................................................ 15
Driving programmes ......................... 102
Fault ................................................... 104
Interruption of power supply ............ 105
Kickdown ............................................ 103
Selector lever ....................................... 15
Winter programme ............................ 103
Economical driving ................................ 108
Electric power steering .................... 70, 106
Towing ................................................ 131
Electric windows ...................................... 36
Electrical system .................... 145, 180, 195
Electronic components .......................... 180
Electronic immobiliser ............................. 21
Ellipsoidal headlamp system ................ 155
Engine code ........................................... 184
Engine control indicator ....................... 116
Engine oil ....................................... 172, 175
Additives ............................................ 172
Topping up ........................................ 172
Viscosity ............................................. 172
Engine oil consumption ........ 106, 175, 184
Engine oil level ....................................... 175
Engine speed ......................................... 107
Engine wash ................................... 162, 163
Environmental protection ..................... 160
EPS .................................................... 70, 106
Exhaust control indicator ..................... 115
Exhaust gases ........................................ 116
Exhaust system ...................................... 106
Exterior mirrors ........................ 5, 34, 35, 37
200 IndexFFan ............................................................ 94
Fault .......................................................... 37
Filling station
Capacities ........................................... 195
Engine oil level ................................... 175
Fuel ............................................. 110, 184
Opening the bonnet .......................... 128
Tyre pressure ...................................... 191
Vehicle data ............................... 182, 183
Windscreen washer system ............... 180
First-aid kit ............................................. 133
Flat tyre .................................................. 142
Fog lamps ................................................ 86
Bulb replacement ............................... 156
Fog tail lamp ............................................ 86
Bulb replacement ............................... 157
Foot brake ...................................... 118, 120
Front passenger airbag .......................... 56
Fuel ................................................. 110, 184
Fuel consumption ......... 108, 110, 185, 186
Fuel filter ................................................. 177
Fuel gauge ......................................... 73, 74
Fuel level ................................................... 73
Fuel selection button ............................. 113
Fuel system, diesel ................................. 128
Fuse remover ......................................... 145
Fuses ....................................................... 145
GGas type
H gas .......................................... 110, 188
L gas ................................................... 110
Gears ................................................ 15, 105
Generator, see Alternator ....................... 69
Genuine Opel Parts and Accessories ... 174
Glasses compartment ............................. 63
Glove compartment ................................ 63
Graphical information display ............... 76
Gross vehicle weight .............................. 189
Gross vehicle weight rating .................. 189HHalogen headlamp system .................. 151
Hand brake ................................ 16, 17, 120
Hazard warning lamps ........................... 86
Head restraints .................................. 40, 41
Headlamp flash ....................................... 85
Headlamp range adjustment ................. 87
Headlamp switch ................................ 6, 84
Headlamp washer system ........ 13, 83, 180
Headlamps ................................................ 6
Daytime running lights ........................ 84
Driving abroad ..................................... 89
Fog lamps ............................................ 86
Reversing lamps .................................. 85
Warning device .................................... 82
Headlights
Changing bulbs ......................... 151, 155
Heated exterior mirrors ............... 14, 35, 37Heated front seats .................................. 40
Heated rear window ......................... 14, 37
Heating .............................................. 92, 95
Seats ..................................................... 40
With the air conditioning system ....... 92
Height adjustment
Seat belts ............................................. 52
Steering wheel ........................................6
High pressure jet cleaner ...................... 163
Horn .......................................................... 13
IIdentification plate ........................ 182, 183
Idling ...................................................... 105
Ignition logic ............................................ 82
Ignition switch .......................................... 16
Ignition system .............................. 174, 180
Immobiliser .............................................. 21
Information display ................................. 76
Infotainment system ......................... 76, 90
Instrument illumination ........................... 87
Bulb replacement .............................. 159
Instrument panel ........................................9
Instruments .............................. 9, 66, 71, 72
Interior mirror ....................................... 6, 35
Interruption of power supply
Easytronic ........................................... 105
Electric windows .................................. 37JJack ................................................ 136, 139
Jump leads ............................................. 129
201
Index
KKey
Extending ............................................. 20
Ignition lock .......................................... 16
Locking doors ...........................20, 23, 24
Remove ................................................. 17
Starting ........................................... 16, 21
Starting the engine .............................. 16
Keys ...................................................... 2, 20LLanguage selection ................................. 80
Lashing eyes ............................................ 44
Leaf doors ...................................... 3, 22, 29
Light switch ................................................ 6
Lighting ................................................ 6, 84
Driving abroad ..................................... 89
Load compartment
Loading ................................................ 47
Load compartment grille ........................ 46
Loading ............................................ 47, 126
Loading the vehicle ................................. 47
Locking doors ..............................20, 23, 24
Locking from the inside ..................... 22, 25
Locking the doors .......................... 2, 22, 24
Locks ....................................................... 162
Lubricants .............................................. 175Luggage compartment .......................... 28
Bulb replacement .............................. 158
Cover .................................................... 44
Extension .............................................. 42
Lashing eyes ........................................ 44
Lighting ................................................ 88
Loading ................................ 47, 126, 189
Locking ................................................. 28
Luggage compartment cover ................ 44
MMain beam ........................................... 7, 85
Bulb replacement .............................. 152
Control indicator .................................. 68
Maintenance
Air conditioning system ....................... 99
Antifreeze protection ........................ 177
Brake fluid .......................................... 179
Brakes ................................................. 178
Catalytic converter ............................ 118
Engine oil ............................................ 175
Fuel consumption .............................. 109
Tyre pressure ...................................... 121
Tyres ........................................... 122, 123
Manual transmission ............................. 105
Manual transmission, see Transmission 15
Mirrors ............................................ 6, 34, 35
Misted windows ................................. 96, 98
Mobile telephone ..................................... 91
Muffler, see Exhaust system ................. 116
NNatural gas .............................. 74, 110, 113
Number plate lamps
Bulb replacement .............................. 158
Number plate lighting .......................... 158OOctane numbers .................................... 184
Odometer ................................................. 71
Oil ........................................................... 172
Additives ............................................ 172
Topping up ........................................ 172
Viscosity ............................................. 172
Oil consumption ............................ 175, 184
Oil level ................................................... 175
Oil pressure .............................................. 67
Opel Service ........................................... 164
Operating temperature ........................ 107
Outside temperature gauge .................. 76
Overrun .......................................... 107, 109