
118 Driving and operationMaintenance
Have all maintenance work carried out at
the specified intervals. We recommend
that you entrust this work to your Opel
Partner, who has proper equipment and
trained personnel available. Electronic
testing systems permit rapid diagnosis and
remedy of faults. This way you can be
certain that all components of the vehicle’s
electrical, injection and ignition systems
operate correctly, that your vehicle has a
low level of pollutant emission and that the
catalytic converter system will have a long
service life.
You are thereby making an important
contribution towards keeping the air clean
and compliance with emissions legislation.
Checking and adjustment of the fuel-
injection and ignition systems is part of the
scope of inspection. For this reason you
should have all maintenance work carried
out at the intervals specified in your Service
and Warranty Booklet.
Picture no: 11629s.tif
Hydraulic brake system The foot brake comprises two independent
brake circuits.
If a brake circuit fails, the vehicle can still be
braked using the other brake circuit.
However, the brake pedal must be
depressed a considerable way before any
braking effect occurs, and much more
force is required. The braking distance is
longer. Contact a workshop for assistance
before continuing to drive. To ensure the full pedal travel can be
utilised, especially in case of a fault in one
of the brake circuits, there must be no mats
in the vicinity of the pedals 3107.
When the engine is not running, the
support of the brake servo unit disappears
once the brake pedal has been depressed
once or twice. Braking effect is not
reduced, but braking requires significantly
greater force. This is especially important
to bear in mind when towing.
The brake fluid level should be checked
regularly. If the brake fluid level is too low
and the hand brake is not applied, control
indicator R on the instrument panel lights
up 369.

122 Driving and operationAlways inflate the spare wheel 3 to the
pressure specified for full load.
Do not reduce tyre pressure when the tyres
are warm. Otherwise the pressure may
drop below the permissible minimum when
the tyres cool down.
After having checked the tyre pressure,
tighten the valve caps using the valve cap
key.
Incorrect inflation pressures will impair
safety, vehicle handling, comfort and fuel
economy and will increase tyre wear.
Picture no: 9358t.tif Picture no: 15941s.tif
Tyre condition, wheel condition
Drive over edges slowly and at right angles
if possible. Driving over sharp edges can
cause tyre and wheel damage. Do not trap
tyres on the kerb when parking.
Regularly check the wheels for damage.
Seek the assistance of a workshop in the
event of damage or unusual wear.
9 Warning
If the pressure is too low, this can result
in considerable tyre warm-up and
internal damage, leading to tread
separation and even to tyre blow-out at
high speeds.

128 Self-help, vehicle careSelf-help, vehicle care
Diesel fuel system, bleeding If the tank is allowed to run dry, the diesel
fuel system must be bled. Turn over the
ignition three times for 15 seconds at a
time. Then start the engine for a maximum
of 40 seconds
1). Repeat this process after
no less than 5 seconds. If the engine fails to
start, seek the assistance of a workshop.
Picture no: 16121s.tif
Bonnet Pull the release lever located on the driver’s
side below the instrument panel. Return the
release lever to its original position. Diesel fuel system, bleeding ............... 128
Bonnet .................................................. 128
Starting the engine with jump leads3 129
Towing .................................................. 131
Warning triangle ¨ 3 and first-aid kit
(cushion) + 3.................................... 133
Spare wheel 3...................................... 134
Jack £ 3 and vehicle tools3............ 136
Changing wheels ................................. 137
Tyre repair kit 3................................... 142
Electrical system .................................. 145
Fuses and the most important circuits
they protect ....................................... 147
Bulb replacement ................................ 151
Vehicle care.......................................... 160
1)For technical reasons, only 30 seconds is
possible for engine Z 17 DTH. Sales
designation
3184.

147
Self-help, vehicle care
Picture no: 15543s.tif
Fuses and the most important
circuits they protectSome circuits may be protected by several
fuses.
The figures on pages 147, 148 depict
the fuse boxes of vehicles with engine
Z13DTJ
1). Fuse boxes of other engines
are depicted on pages 149, 150.
Picture no:
1)Sales designation
3184.
No. Circuit
1
Central control unit
2
Engine control unit
No. Circuit
3
Instruments, information display,
light switch, horn, hazard warning
lamps, electronic immobiliser
4
Towing equipment, number plate
lampsNo. Circuit
5
Electric window (left)
6
–
7
–
8
Starter
9
Fuel injection system, fuel pump,
stationary heater
10
Horn
11
Central control unit
12
Information display, infotainment
system
13
Anti-theft alarm system
14
Exterior mirrors
15
Windscreen washer system
16
Courtesy lamp
17
Central control unit
18
–

164 Opel Service, maintenanceOpel Service,
maintenance
Scheduled maintenanceThe service intervals apply to normal
operating conditions. For extreme
operating conditions, 3171.
Service interval display 3173.
European service intervals
Every 30,000 km or annually, whichever
occurs first.
International service intervals
Every 15,000 km or annually, whichever
occurs first.
Confirmations
Service is confirmed in the boxes provided
for such purposes in the Service and
Warranty Booklet. The workshop confirms
the date and mileage of service through a
stamp and signature.
Make sure that the Service and Warranty
Booklet has been correctly filled in as proof
of uninterrupted service is essential to the
granting of warranty or goodwill claims
and is a benefit when selling the vehicle.
Service planThe European service plan applies to the
following countries: Andorra, Austria,
Belgium, Cyprus, Czech Republic,
Denmark, Estonia, Finland, France,
Germany, Greece, Greenland, Hungary,
Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, the Netherlands,
Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland,
Great Britain.
The International service plan applies to all
other countries. Scheduled maintenance ..................... 164
Service plan .......................................... 164
Additional service work ....................... 171
Recommended fluids and lubricants . 171
Inspection system ................................ 173
Genuine Opel Parts and Accessories . 174
Performing work .................................. 174
Engine oil .............................................. 175
Diesel fuel filter .................................... 177
Coolant ................................................. 177
Brakes ................................................... 178
Brake fluid ............................................ 179
Windscreen wiper replacement .......... 179
Windscreen washer system ................. 180
Battery .................................................. 180
Protecting electronic components ..... 180
Laying the vehicle up for a long
period of time .................................... 181
Putting the vehicle back into service . 181

166 Opel Service, maintenance⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
302
603
904
1205
150
⊕
Replace toothed belt and tension roller
Z 16 YNGevery 6 years/90,000 km
Z 17 DTHevery 10 years/90,000 km
Z 16 XEPevery 10 years/150,000 km
Change engine oil and oil filter x x x x x
⊕o
Drain water from diesel fuel filter
(with high humidity and/or low fuel grade)xxxxx
Empty oil separator, Z 16 YNG every 4 years/60,000 km
Replace and drain water from fuel filter,
Z 13 DTJ, Z 17 DTHevery 2 years/60,000 km
Replace fuel filter, Z 16 YNG every 4 years/60,000 km
Check and adjust parking brake (wheels unladen); visually inspect wheel suspension
and spring suspension front and back, brake pipes, brake pressure hoses, fuel pipes,
gas lines on natural-gas powered vehicles and exhaust systemxx
Check external bodywork/underbody corrosion protection; note damage in
the Service and Warranty Bookletxxxxx
⊕o
Visually inspect front and rear wheel brakes
2)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xx
Annual service check when the annual mileage is more than 20,000 km
Visually inspect engine, transmission (AT, MT), air conditioning compressor for leaks
2)
xxxxx
⊕o
Remove, clean and visually inspect brake drum every 4 years/60,000 km

169 Opel Service, maintenance
⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
⊕
Replace toothed belt and tension roller
Z 16 YNGevery 6 years/90,000 km
Z 17 DTHevery 10 years/90,000 km
Z 16 XEPevery 10 years/150,000 km
Change engine oil and oil filter x x x x x
⊕o
Drain water from diesel fuel filter
(with high humidity and/or low fuel grade)xxxxx
Empty oil separator, Z 16 YNG every 4 years/60,000 km
Replace and drain water from fuel filter,
Z 13 DTJ, Z 17 DTHevery 2 years/60,000 km
Replace fuel filter, Z 16 YNG every 4 years/60,000 km
Check and adjust parking brake (wheels unladen); visually inspect wheel suspension
and spring suspension front and back, brake pipes, brake pressure hoses, fuel pipes,
gas lines on natural-gas powered vehicles and exhaust systemxx
Check external bodywork/underbody corrosion protection; note damage in the
Service and Warranty Bookletxxxxx
⊕o
Visually inspect front and rear wheel brakes
2)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xx
Annual service check when the annual mileage is more than 20,000 km
Visually inspect engine, transmission (AT, MT), air conditioning compressor for leaks
2)
xxxxx
⊕o
Remove, clean and visually inspect brake drum every 4 years/60,000 km

171
Opel Service, maintenance
Additional service workAdditional work ⊕
Additional work is work which is not
required for every service but can be
carried out along with a regular service.
Time allowances for such work are not
included within the scope of a regular
service and must be accounted for
separately. However, it is more cost
effective to carry out this work as part of a
planned service than to have it done
separately.
Extreme operating conditions o
Operating conditions are considered
extreme when one or more of the following
occur frequently:
zCold starts,
zStop-and-go,
zCaravan/trailer towing,
zDriving on inclines and/or in high
altitudes,
zPoor road conditions,
zSand and dust,
zExtreme temperature fluctuations.
Police vehicles, taxis and driving school
vehicles are also classified as operating
under extreme conditions.When operating conditions are extreme, it
may be necessary to have certain service
work carried out more frequently than the
planned service intervals.
We recommend obtaining technical advice
for the service requirements of your vehicle
based on the special conditions of use.
Recommended fluids and
lubricants Only use products which have been tested
and approved. Damage caused by using
non-approved operating materials is not
covered by the warranty.
9 Warning
Fuels are dangerous and require
appropriate care when handling. If
swallowed, immediately call a doctor.
Do not inhale fumes and avoid contact
with the skin. Keep out of the reach of
children. Fuels must not be allowed to
contaminate wastewater, groundwater
or soils. Dispose of empty containers
properly. Always keep in mind that fuels
are hazardous to health.