2010 OPEL COMBO air conditioning

167 Opel Service, maintenance
⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
302
603
904
1205
150
Visually inspect steering bellows, track rods and axle drive xxxxx
Check track-rod ends and suspension ball joints xxxxx
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not out
of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and not
out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
For Germany only: carry out emissions inspection (AU), general inspection (HU) First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually

168 Opel Service, maintenanceInternational service plan⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect control, lighting and signal devices as well as airbags;
check steering column lock and ignition switchxxxxx
Remote control: replace batteries (don’t forget the spare key) every 2 years
Check and correct windscreen wipers, windscreen washer system and headlamp
washer systemxxxxx
Check and correct coolant level and frost protection (pale orange)
2)
Note freeze protection temperature in the Service and Warranty Booklet
(confirmation box)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xxxxx
Check water hoses for leaks and check to make sure they are firmly seated x x x x x
Check and correct brake fluid level
2) xxx
Check battery clamps to make sure they are firmly seated and check the battery eye x x x x x
Vehicle System Check with TECH 2 x x x x x
Replace pollen filter or active charcoal filter x x
⊕o
if the air is heavily polluted or there are high levels of airborne dust, sand or pollen,
the air-conditioning system will produce an odourVerbal arrangement between the
customer and Opel Partner
Replace the air filter element every 4 years/60,000 km
⊕
Replace spark plugsevery 4 years/60,000 km
Z 16 YNGevery 2 years/30,000 km
Visually inspect the ribbed V-belt every 2 years/60,000 km
⊕
Replace ribbed V-belt
Y 13 DTJ, Z 13 DTJ, Y 13 DT, Z 13 DT, Z 17 DTH every 10 years/150,000 km
⊕
Check valve play and adjust
Z16 XEP, Z 17 DTHevery 10 years/150,000 km

169 Opel Service, maintenance
⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
⊕
Replace toothed belt and tension roller
Z 16 YNGevery 6 years/90,000 km
Z 17 DTHevery 10 years/90,000 km
Z 16 XEPevery 10 years/150,000 km
Change engine oil and oil filter x x x x x
⊕o
Drain water from diesel fuel filter
(with high humidity and/or low fuel grade)xxxxx
Empty oil separator, Z 16 YNG every 4 years/60,000 km
Replace and drain water from fuel filter,
Z 13 DTJ, Z 17 DTHevery 2 years/60,000 km
Replace fuel filter, Z 16 YNG every 4 years/60,000 km
Check and adjust parking brake (wheels unladen); visually inspect wheel suspension
and spring suspension front and back, brake pipes, brake pressure hoses, fuel pipes,
gas lines on natural-gas powered vehicles and exhaust systemxx
Check external bodywork/underbody corrosion protection; note damage in the
Service and Warranty Bookletxxxxx
⊕o
Visually inspect front and rear wheel brakes
2)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xx
Annual service check when the annual mileage is more than 20,000 km
Visually inspect engine, transmission (AT, MT), air conditioning compressor for leaks
2)
xxxxx
⊕o
Remove, clean and visually inspect brake drum every 4 years/60,000 km

170 Opel Service, maintenance⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect steering bellows, track rods and axle drive x x x x x
Check track-rod ends and suspension ball joints x x x x x
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not
out of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and
not out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually

190 Technical dataWeights
(kg)
, Table 1, kerb weight
1)
1)According to EC Directive 70/156/EC, including assumed weights for driver (68 kg), luggage (7 kg) and all fluids (tank 90 % full). Combo van EngineManual transmission Manual transmission automated
without/with air
conditioning
[kg]Z 14 XEP 1190/1350 –
Z 16 YNG 1322/1352 –
Z 13 DTJ 1285/1420 1285/1420
Z 17 DTH 1320/1455 –Weights
(kg)
, Table 1, kerb weight
Combo EngineManual transmission manual transmission automated
without/with air
conditioning
[kg]Z 14 XEP 1235/1265 –
Z 16 YNG 1367/1397 –
Z 13 DTJ 1325/1355 1325/1355
Z 17 DTH 1365/1395 –Weights
, Table 2, heavy accessories
Accessories Folding
sun roofTowing
equipmentAnti-lock braking
system (ABS)Sliding door (front
passenger’s side) Rear vent
windowsLoad
compartment grilleSplit load
compartment grille
Weight [kg] 18 18 7 23 9 8 10

199
Index
CCapacities .............................................. 195
Car Pass .................................................... 20
Caravan/trailer towing .................. 106, 125
Care ........................................................ 160
Catalytic converter ............... 114, 118, 129
Central locking system ...................... 23, 24
Centre console lighting ........................... 88
Changeover inhibitor ............................. 114
Changing the remote control battery .... 24
Changing tyre/wheel type ..................... 121
Changing wheels ................................... 137
Child restraint system .............................. 53
Child safety locks ..................................... 27
Cigarette lighter ....................................... 61
Clock ......................................................... 72
Clutch operation ............................ 105, 107
CO
2 emissions ........................................ 186
Coin holder ............................................... 65
Cold start ................................................ 107
Contrast .................................................... 81
Control indicator
ABS (Anti-lock Braking System) ........ 119
Airbag ................................................... 59
Engine electronics .............................. 116
Exhaust ............................................... 115
Immobiliser ........................................... 21
Control indicators .............................. 12, 66
Belt tensioners ...................................... 50
EPS (Electric Power Steering) .............. 70
Coolant ................................................... 177Coolant level .......................................... 178
Coolant temperature display ................. 73
Coolant thermometer .............................. 73
Correcting time ........................................ 80
Coupling socket load ............................ 126
Courtesy lamp ......................................... 88
Courtesy lamps
Bulb replacement ...................... 158, 159
DDashboard, see Instrument panel ........... 9
Data .................................................. 20, 182
Date .......................................................... 77
Daytime running lights ............................ 84
Decommissioning .................................. 181
Demisting and defrosting
Windows ............................................... 96
With the air conditioning system ........ 98
Diesel fuel filter ...................................... 177
Diesel fuel system .................................. 128
Diesel particle filter ............37, 68, 107, 116
Dimensions ............................................. 196
Dipped beam ............................................. 7
Bulb replacement ...................... 151, 155
Display .............................................. 76, 100
Display instruments ................................. 71
Display mode ........................................... 82
Door locks ........................................ 20, 162
Driving abroad .............................. 110, 164
Headlamps ........................................... 89
Driving hints ........................................... 106
EEasytronic ................................................ 15
Driving programmes ......................... 102
Fault ................................................... 104
Interruption of power supply ............ 105
Kickdown ............................................ 103
Selector lever ....................................... 15
Winter programme ............................ 103
Economical driving ................................ 108
Electric power steering .................... 70, 106
Towing ................................................ 131
Electric windows ...................................... 36
Electrical system .................... 145, 180, 195
Electronic components .......................... 180
Electronic immobiliser ............................. 21
Ellipsoidal headlamp system ................ 155
Engine code ........................................... 184
Engine control indicator ....................... 116
Engine oil ....................................... 172, 175
Additives ............................................ 172
Topping up ........................................ 172
Viscosity ............................................. 172
Engine oil consumption ........ 106, 175, 184
Engine oil level ....................................... 175
Engine speed ......................................... 107
Engine wash ................................... 162, 163
Environmental protection ..................... 160
EPS .................................................... 70, 106
Exhaust control indicator ..................... 115
Exhaust gases ........................................ 116
Exhaust system ...................................... 106
Exterior mirrors ........................ 5, 34, 35, 37

200 IndexFFan ............................................................ 94
Fault .......................................................... 37
Filling station
Capacities ........................................... 195
Engine oil level ................................... 175
Fuel ............................................. 110, 184
Opening the bonnet .......................... 128
Tyre pressure ...................................... 191
Vehicle data ............................... 182, 183
Windscreen washer system ............... 180
First-aid kit ............................................. 133
Flat tyre .................................................. 142
Fog lamps ................................................ 86
Bulb replacement ............................... 156
Fog tail lamp ............................................ 86
Bulb replacement ............................... 157
Foot brake ...................................... 118, 120
Front passenger airbag .......................... 56
Fuel ................................................. 110, 184
Fuel consumption ......... 108, 110, 185, 186
Fuel filter ................................................. 177
Fuel gauge ......................................... 73, 74
Fuel level ................................................... 73
Fuel selection button ............................. 113
Fuel system, diesel ................................. 128
Fuse remover ......................................... 145
Fuses ....................................................... 145
GGas type
H gas .......................................... 110, 188
L gas ................................................... 110
Gears ................................................ 15, 105
Generator, see Alternator ....................... 69
Genuine Opel Parts and Accessories ... 174
Glasses compartment ............................. 63
Glove compartment ................................ 63
Graphical information display ............... 76
Gross vehicle weight .............................. 189
Gross vehicle weight rating .................. 189HHalogen headlamp system .................. 151
Hand brake ................................ 16, 17, 120
Hazard warning lamps ........................... 86
Head restraints .................................. 40, 41
Headlamp flash ....................................... 85
Headlamp range adjustment ................. 87
Headlamp switch ................................ 6, 84
Headlamp washer system ........ 13, 83, 180
Headlamps ................................................ 6
Daytime running lights ........................ 84
Driving abroad ..................................... 89
Fog lamps ............................................ 86
Reversing lamps .................................. 85
Warning device .................................... 82
Headlights
Changing bulbs ......................... 151, 155
Heated exterior mirrors ............... 14, 35, 37Heated front seats .................................. 40
Heated rear window ......................... 14, 37
Heating .............................................. 92, 95
Seats ..................................................... 40
With the air conditioning system ....... 92
Height adjustment
Seat belts ............................................. 52
Steering wheel ........................................6
High pressure jet cleaner ...................... 163
Horn .......................................................... 13
IIdentification plate ........................ 182, 183
Idling ...................................................... 105
Ignition logic ............................................ 82
Ignition switch .......................................... 16
Ignition system .............................. 174, 180
Immobiliser .............................................. 21
Information display ................................. 76
Infotainment system ......................... 76, 90
Instrument illumination ........................... 87
Bulb replacement .............................. 159
Instrument panel ........................................9
Instruments .............................. 9, 66, 71, 72
Interior mirror ....................................... 6, 35
Interruption of power supply
Easytronic ........................................... 105
Electric windows .................................. 37JJack ................................................ 136, 139
Jump leads ............................................. 129

201
Index
KKey
Extending ............................................. 20
Ignition lock .......................................... 16
Locking doors ...........................20, 23, 24
Remove ................................................. 17
Starting ........................................... 16, 21
Starting the engine .............................. 16
Keys ...................................................... 2, 20LLanguage selection ................................. 80
Lashing eyes ............................................ 44
Leaf doors ...................................... 3, 22, 29
Light switch ................................................ 6
Lighting ................................................ 6, 84
Driving abroad ..................................... 89
Load compartment
Loading ................................................ 47
Load compartment grille ........................ 46
Loading ............................................ 47, 126
Loading the vehicle ................................. 47
Locking doors ..............................20, 23, 24
Locking from the inside ..................... 22, 25
Locking the doors .......................... 2, 22, 24
Locks ....................................................... 162
Lubricants .............................................. 175Luggage compartment .......................... 28
Bulb replacement .............................. 158
Cover .................................................... 44
Extension .............................................. 42
Lashing eyes ........................................ 44
Lighting ................................................ 88
Loading ................................ 47, 126, 189
Locking ................................................. 28
Luggage compartment cover ................ 44
MMain beam ........................................... 7, 85
Bulb replacement .............................. 152
Control indicator .................................. 68
Maintenance
Air conditioning system ....................... 99
Antifreeze protection ........................ 177
Brake fluid .......................................... 179
Brakes ................................................. 178
Catalytic converter ............................ 118
Engine oil ............................................ 175
Fuel consumption .............................. 109
Tyre pressure ...................................... 121
Tyres ........................................... 122, 123
Manual transmission ............................. 105
Manual transmission, see Transmission 15
Mirrors ............................................ 6, 34, 35
Misted windows ................................. 96, 98
Mobile telephone ..................................... 91
Muffler, see Exhaust system ................. 116
NNatural gas .............................. 74, 110, 113
Number plate lamps
Bulb replacement .............................. 158
Number plate lighting .......................... 158OOctane numbers .................................... 184
Odometer ................................................. 71
Oil ........................................................... 172
Additives ............................................ 172
Topping up ........................................ 172
Viscosity ............................................. 172
Oil consumption ............................ 175, 184
Oil level ................................................... 175
Oil pressure .............................................. 67
Opel Service ........................................... 164
Operating temperature ........................ 107
Outside temperature gauge .................. 76
Overrun .......................................... 107, 109