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< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
b. Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US
ton, 2.0 lmp ton) pressure] or a hammer and the valve guide
drift.
WARNING:
Cylind NISSAN TIIDA 2010 Service Repair Manual EM-78
< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
b. Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US
ton, 2.0 lmp ton) pressure] or a hammer and the valve guide
drift.
WARNING:
Cylind](/manual-img/5/57397/w960_57397-2436.png)
EM-78
< ON-VEHICLE REPAIR >[HR16DE]
CYLINDER HEAD
b. Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US
ton, 2.0 lmp ton) pressure] or a hammer and the valve guide
drift.
WARNING:
Cylinder head contains heat . Wear protective equipment to
avoid getting burned.
INSPECTION AFTER DISASSEMBLY
Valve Dimensions
• Check the dimensions of each valve. For the dimensions, refer to EM-114, "Cylinder Head".
• If dimensions are out of the standard, replace valve and check valve seat contact.
Valve Guide Clearance
Valve Stem Diameter• Measure the diameter of valve stem with micrometer (A).
Valve Guide Inner Diameter• Measure the inner diameter of valve guide with bore gauge.
Valve Guide Clearance
• (Valve guide clearance) = (Valve guide inner diameter) – (Valve stem diameter)
• If the calculated value exceeds the limit, replace valve and/or valve guide.
Valve Seat Contact
• After confirming that the dimensions of valve guides and valves are within the specifications, perform this procedure.
• Apply prussian blue (or white lead) onto contacting surface of valve seat to check the condition of the valve contact on the surface.
• Check if the contact area band is continuous all around the circum-
ference.
• If not, grind to adjust valve fitting and check again. If the contacting surface still has “NG” conditions even after the re-check, replace
valve seat. Refer to EM-76, "
Disassembly and Assembly".
Valve Spring Squareness
SEM931C
Standard : Refer to EM-114, "Cylinder Head".
Standard : Refer to EM-114, "
Cylinder Head".
Standard and Limit : Refer to EM-114, "
Cylinder Head".
PBIC3213J
A: OK
B: NGJPBIA0187ZZ
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SERVICE DATA AND SPECIFICATIONS (SDS)EM-119
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1: Total indicator reading
2: Always check with the Parts Department for the latest parts information
Connecting Rod BearingINFOID:0000000005398094
CONNECTING ROD BEARING GRADE TABLE
Unit: mm (in)
Out-of-round
Limit0.003 (0.0001)
Taper Limit0.004 (0.0002)
Runout [TIR
1] Limit
0.10 (0.0039)
Crankshaft end play Standard
0.098 - 0.260 (0.0039 - 0.0102)
Limit 0.35 (0.0138)
Crankshaft pin journal diameter grade. “Dp” Grade
2Dimension
Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U 39.971 - 39.970 (1.5737 - 1.5736)
39.970 - 39.969 (1.5736 - 1.5736)
39.969 - 39.968 (1.5736 - 1.5735)
39.968 - 39.967 (1.5735 - 1.5735)
39.967 - 39.966 (1.5735 - 1.5735)
39.966 - 39.965 (1.5735 - 1.5734)
39.965 - 39.964 (1.5734 - 1.5734)
39.964 - 39.963 (1.5734 - 1.5733)
39.963 - 39.962 (1.5733 - 1.5733)
39.962 - 39.961 (1.5733 - 1.5733)
39.961 - 39.960 (1.5733 - 1.5732)
39.960 - 39.959 (1.5732 - 1.5732)
39.959 - 39.958 (1.5732 - 1.5731)
39.958 - 39.957 (1.5731 - 1.5731)
39.957 - 39.956 (1.5731 - 1.5731)
39.956 - 39.955 (1.5731 - 1.5730)
39.955 - 39.954 (1.5730 - 1.5730)
39.954 - 39.953 (1.5730 - 1.5729)
Crankshaft main journal diameter grade. “Dm” Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W47.979 - 47.978 (1.8889 - 1.8889)
47.978 - 47.977 (1.8889 - 1.8889)
47.977 - 47.976 (1.8889 - 1.8888)
47.976 - 47.975 (1.8888 - 1.8888)
47.975 - 47.974 (1.8888 - 1.8887)
47.974 - 47.973 (1.8887 - 1.8887)
47.973 - 47.972 (1.8887 - 1.8887)
47.972 - 47.971 (1.8887 - 1.8886)
47.971 - 47.970 (1.8886 - 1.8886)
47.970 - 47.969 (1.8886 - 1.8885)
47.969 - 47.968 (1.8885 - 1.8885)
47.968 - 47.967 (1.8885 - 1.8885)
47.967 - 47.966 (1.8885 - 1.8884)
47.966 - 47.965 (1.8884 - 1.8884)
47.995 - 47.964 (1.8884 - 1.8883)
47.994 - 47.963 (1.8883 - 1.8883)
47.963 - 47.962 (1.8883 - 1.8883)
47.962 - 47.961 (1.8883 - 1.8882)
47.961 - 47.960 (1.8882 - 1.8882)
47.960 - 47.959 (1.8882 - 1.8881)
Grade number*
Thickness Identification color Remarks
0 1.498 - 1.501 (0.0590 - 0.0591) Black
Grade and color are the same
for upper and lower bearings.
1
1.501 - 1.504 (0.0591 - 0.0592) Brown
2 1.504 - 1.507 (0.0592 - 0.0593) Green
3 1.507 - 1.510 (0.0593 - 0.0594) Yellow
4 1.510 - 1.513 (0.0594 - 0.0596) Blue
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![NISSAN TIIDA 2010 Service Repair Manual EM-120
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information
UNDERSIZE TABLE
Unit: mm (in)
C NISSAN TIIDA 2010 Service Repair Manual EM-120
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SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information
UNDERSIZE TABLE
Unit: mm (in)
C](/manual-img/5/57397/w960_57397-2478.png)
EM-120
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information
UNDERSIZE TABLE
Unit: mm (in)
CONNECTING ROD BEARING OIL CLEARANCE
Unit: mm (in)
Main BearingINFOID:0000000005398095
MAIN BEARING GRADE TABLE
Unit: mm (in)
01UPR 1.498 - 1.501 (0.0590 - 0.0591)
Black
Grade and color are different
for upper and lower bearings.
LWR 1.501 - 1.504 (0.0591 - 0.0592)
Brown
12 UPR 1.501 - 1.504 (0.0591 - 0.0592)
Brown
LWR 1.504 - 1.507 (0.0592 - 0.0593) Green
23 UPR 1.504 - 1.507 (0.0592 - 0.0593)
Green
LWR 1.507 - 1.510 (0.0593 - 0.0594) Yellow
34 UPR 1.507 - 1.510 (0.0593 - 0.0594)
Yellow
LWR 1.510 - 1.513 (0.0594 - 0.0596) Blue
Grade number*
Thickness Identification color Remarks
ItemThickness Crankshaft pin journal diameter
US 0.25 (0.0098) 1.627 - 1.635 (0.0641 - 0.0644) Grind so that bearing clearance is the specified value.
Connecting rod bearing oil clearance Standard
0.029 - 0.039 (0.0011 - 0.0015)
Limit 0.10 (0.0039)
Grade number* Thickness Identification color Remarks
0 1.996 - 1.999 (0.0786 - 0.0787) Black
Grade and color are the same
for upper and lower bearings.
1
1.999 - 2.002 (0.0787 - 0.0788) Brown
2 2.002 - 2.005 (0.0788 - 0.0789) Green
3 2.005 - 2.008 (0.0789 - 0.0791) Yellow
4 2.008 - 2.011 (0.0791 - 0.0792) Blue
5 2.011 - 2.014 (0.0792 - 0.0793) Pink
SEM685D
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*: Always check with the Parts Department for the latest parts information
UNDERSIZE TABLE
Unit: mm (in)
MAIN BEARING OIL CLEARANCE
Unit: mm (in)
01
UPR 1.996 - 1.999 (0.0786 - 0.0787)
Black
Grade and color are different
for upper and lower bearings.
LWR 1.999 - 2.002 (0.0787 - 0.0788)
Brown
12 UPR 1.999 - 2.002 (0.0787 - 0.0788)
Brown
LWR 2.002 - 2.005 (0.0788 - 0.0789) Green
23 UPR 2.002 - 2.005 (0.0788 - 0.0789)
Green
LWR 2.005 - 2.008 (0.0789 - 0.0791) Yellow
34 UPR 2.005 - 2.008 (0.0789 - 0.0791)
Yellow
LWR 2.008 - 2.011 (0.0791 - 0.0792) Blue
45 UPR 2.008 - 2.011 (0.0791 - 0.0792)
Blue
LWR 2.011 - 2.014 (0.0792 - 0.0793) Pink
Grade number*
Thickness Identification color Remarks
SEM685D
ItemsThickness Main journal diameter
0.25 (0.0098) 2.126 - 2.134 (0.0837 - 0.0840) Grind so that bearing clearance is the specified value.
Main bearing oil clearance Standard0.024 - 0.034 (0.0009 - 0.0013)
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• Check timing chain and oil pump drive chain for cracks (A) and any
excessive wear (B) at the roller links of tim NISSAN TIIDA 2010 Service Repair Manual TIMING CHAINEM-161
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• Check timing chain and oil pump drive chain for cracks (A) and any
excessive wear (B) at the roller links of tim](/manual-img/5/57397/w960_57397-2519.png)
TIMING CHAINEM-161
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• Check timing chain and oil pump drive chain for cracks (A) and any
excessive wear (B) at the roller links of timing chain.
• Replace timing chain and/or oil pum p drive chain, if necessary.
INSTALLATION
NOTE:
The figure shows the relationship between the matching mark on
each timing chain and that on the corresponding sprocket, with the
components installed.
1. Make sure that crankshaft key points are aligned.
NOTE:
*: There are two outer grooves in camshaft spro cket (INT). The wider one is a matching mark.
2. If the timing chain tension guide (front cover si de) is removed, install it to the front cover.
CAUTION:
Check the joint condition by sound or feeling.
3. Install crankshaft sprocket (2), oil pump sprocket (3) and oil pump drive chain (1).
• Install it by aligning matching marks on each sprocket and oil
pump drive chain.
• If these matching marks are not aligned, rotate the oil pump
shaft slightly to correct the position.
CAUTION:
Check matching mark position of each sprocket after
installing the oil pump drive chain.
PBIC3169J
1 : Timing chain
2 : Camshaft sprocket (EXH)
3 : Timing chain slack guide
4 : Timing chain tensioner
5 : Oil pump sprocket
6 : Oil pump drive chain
7 : Chain tensioner (for oil pump)
8 : Crankshaft sprocket
9 : Timing chain tension guide
10 : Camshaft sprocket (INT)
A : Matching mark (dark blue link)
B : Matching mark (stamping)
C : Crankshaft key position (straight up)
D : Matching mark (orange link)
E : Matching mark (orange link)
F : Matching mark (outer groove*)
A : Matching mark (stamping)
B : Matching mark (orange link)
C : Matching mark (dark blue link)
AWBIA0140ZZ
PBIC3171J
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< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
4. Hold the WAF part of oil pump
shaft (A), and then tighten the oil
pump sprocket bolt.
CAUTION:
• Secure the oil pump shaft with the WAF part ( NISSAN TIIDA 2010 Service Repair Manual EM-162
< SERVICE INFORMATION >[MR18DE]
TIMING CHAIN
4. Hold the WAF part of oil pump
shaft (A), and then tighten the oil
pump sprocket bolt.
CAUTION:
• Secure the oil pump shaft with the WAF part (](/manual-img/5/57397/w960_57397-2520.png)
EM-162
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TIMING CHAIN
4. Hold the WAF part of oil pump
shaft (A), and then tighten the oil
pump sprocket bolt.
CAUTION:
• Secure the oil pump shaft with the WAF part (A).
• Never loosen the oil pump sp rocket bolt by tightening the
oil pump drive chain.
5. Install chain tensioner (for oil pump) (1). 1. Fix the plunger at the most compressed position using a
stopper pin (A), and then install it.
2. Securely pull out ( ) the stopper pin after installing the chain tensioner (for oil pump).
3. Check matching mark position of oil pump drive chain and each sprocket again.
6. Align the matching marks of each sprocket with the matching marks of timing chain.
NOTE:
*: There are 2 outer grooves in camshaft sprocket (INT). The
wider one is a matching mark.
• If these matching marks are not aligned, rotate the camshaftslightly by holding the hexagonal portion to correct the posi-
tion.
CAUTION:
Check matching mark position of each sprocket and timing
chain again after instal ling the timing chain.
1 : Oil pan (upper)
2: Oil pump
: Engine front
PBIC3539J
AWBIA0139ZZ
1 : Camshaft sprocket (EXH)
2 : Camshaft sprocket (INT)
3 : Timing chain
A : Matching mark (dark blue link)
B : Matching mark (stamping)
C : Matching mark (outer groove*)
D : Matching mark (orange link)
E : Matching mark (stamping)
PBIC3172J
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< SERVICE INFORMATION >[MR18DE]
CYLINDER HEAD
3. Ream cylinder head valve guide hole using suitable tool (A).
4. Heat cylinder head to 110
° to 130° C (230° to 266° F) by soaking
in heated NISSAN TIIDA 2010 Service Repair Manual EM-188
< SERVICE INFORMATION >[MR18DE]
CYLINDER HEAD
3. Ream cylinder head valve guide hole using suitable tool (A).
4. Heat cylinder head to 110
° to 130° C (230° to 266° F) by soaking
in heated](/manual-img/5/57397/w960_57397-2546.png)
EM-188
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CYLINDER HEAD
3. Ream cylinder head valve guide hole using suitable tool (A).
4. Heat cylinder head to 110
° to 130° C (230° to 266° F) by soaking
in heated oil (A).
5. Press valve guide (1) from camshaft side to dimensions as shown.
WARNING:
Cylinder head contains heat, when working, wear protective
equipment to avoid getting burned.
6. Apply reamer finish to valve guide using suitable tool (A).
VALVE SEAT CONTACT
• After confirming that the dimensions of valve guides and valves are within specifications, perform this proce-
dure.
• Apply prussian blue (or white lead) onto contacting surfac e of valve seat to check the condition of the valve
contact on the surface. Valve guide hole diameter (for service parts):
: 9.675 - 9.696 mm (0.3809 - 0.3817 in)
PBIC3215J
PBIC3214J
2 : Cylinder head
Projection (H) : 13.35 - 13.65 mm (0.526 - 0.537 in)
PBIC3217J
Standard : 5.500 - 5.518 mm (0.2165 - 0.2172 in)
PBIC3215J
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CYLINDER BLOCKEM-207
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2. Apply the measured dimension to the
“Connecting Rod Bearing Selection Table”.
3. Read the symbol at the cross point of selected ro w and column in the “Connecting Rod Bearing Selection
Table”.
4. Apply the symbol obtained to the “Connecting Rod Bearing Grade Table” to select connecting rod bearing.
Connecting Rod Bearing Selection Table
Connecting Rod Bearing Grade Table
Unit: mm (in)
PBIC4077E
Grade number Thickness Identification color Remarks
0 1.494 - 1.497 (0.0588 - 0.0589) Black
Grade and color are the same
for upper and lower bearings.
1
1.497 - 1.500 (0.0589 - 0.0591) Brown
2 1.500 - 1.503 (0.0591- 0.0592) Green
3 1.503 - 1.506 (0.0592 - 0.0593) Yellow
4 1.506 - 1.509 (0.0593 - 0.0594) Blue
Revision: January 20102010 Versa