
GI-4
< SERVICE INFORMATION >
PRECAUTIONS
• Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
• Replace inner and outer races of tapered roller bearings and needle bearings as a set.
• Arrange the disassembled parts in accordance with their assembled locations and sequence.
• Do not touch the terminals of electrical com ponents which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
• After disconnecting vacuum or air hoses, atta ch a tag to indicate the proper connection.
• Use only the fluids and lubricants specified in this manual.
• Use approved bonding agent, sealants or their equivalents when required.
• Use hand tools, power tools (disassembly only) and recommended special tools where specified for safe and efficient service repairs.
• When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks.
• Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic tro uble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC, CVT, and AT sections.
Precaution for Three Way CatalystINFOID:0000000005399836
If a large amount of unburned fuel flows into the catalyst , the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
• Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
• When checking for ignition spark or measuring engine compression, make tests quickly and only when nec- essary.
• Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the
catalyst.
Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three
way catalyst.
Precaution for Fuel (Unleade d Regular Gasoline Recommended)INFOID:0000000005399837
Use unleaded regular gasoline with an octane rating of at least 87 AKI (Anti-Knock Index) number (Research
octane number 91).
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Do not use E-85
fuel (85% fuel ethanol, 15% unleaded gasoline) unless the vehicle is specifically designed for E-85 fuel
PBIC0190E
SGI234
Revision: January 20102010 Versa

MA-1
MAINTENANCE
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CONTENTS
MAINTENANCE
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
PREPARATION ...................................................5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................6
GENERAL MAINTENANCE ........................... .....7
Explanation of General Maintenance .................. ......7
General Maintenance ................................................7
PERIODIC MAINTENANCE ................................9
Introduction of Periodic Maintenance .................. ......9
Schedule 1 ................................................................9
Schedule 2 ..............................................................11
RECOMMENDED FLUIDS AND LUBRI-
CANTS ................................................................
14
Fluids and Lubricants .......................................... ....14
SAE Viscosity Number ............................................14
Anti-freeze Coolant Mixture Ratio ...........................15
ENGINE MAINTENANCE (HR16DE) .................16
DRIVE BELT .......................................................... ....16
DRIVE BELT : Checking .........................................16
DRIVE BELT : Tension Adjustment ........................16
ENGINE COOLANT ............................................... ....17
ENGINE COOLANT : Inspection .............................17
ENGINE COOLANT : Changing Engine Coolant ....17
FUEL LINES .......................................................... ....19
FUEL LINES : Checking Fuel Line ..........................19
AIR CLEANER FILTER ......................................... ....19
AIR CLEANER FILTER : Removal and Installation
....
20
ENGINE OIL ........................................................... ....20
ENGINE OIL : Inspection .........................................20
ENGINE OIL : Draining ............................................22
ENGINE OIL : Refilling ............................................22
OIL FILTER ............................................................ ....23
OIL FILTER : Removal and Installation ...................23
SPARK PLUG (HR16DE) ...................................... ....23
SPARK PLUG (HR16DE) : Exploded View .............24
SPARK PLUG (HR16DE) : Removal and Installa-
tion ....................................................................... ....
24
EVAP VAPOR LINES ............................................ ....25
EVAP VAPOR LINES : Checking EVAP Vapor
Line ..........................................................................
25
ENGINE MAINTENANCE (MR18DE) ...............26
DRIVE BELT .......................................................... ....26
DRIVE BELT : Component ......................................26
DRIVE BELT : Checking Drive Belts .......................26
DRIVE BELT : Tension Adjustment .........................26
ENGINE COOLANT ............................................... ....26
ENGINE COOLANT : Inspection .............................26
ENGINE COOLANT : Changing Engine Coolant ....27
FUEL LINES ........................................................... ....29
FUEL LINES : Checking Fuel Line ..........................29
AIR CLEANER FILTER ......................................... ....29
AIR CLEANER FILTER : Component ......................29
AIR CLEANER FILTER : Changing Air Cleaner
Filter .........................................................................
30
ENGINE OIL ........................................................... ....30
ENGINE OIL : Inspection .........................................30
ENGINE OIL : Changing Engine Oil ........................32
OIL FILTER ............................................................ ....33
Revision: January 20102010 Versa

MA-2
OIL FILTER : Removal and Installation ..................33
SPARK PLUG ........................................................ ...34
SPARK PLUG : Component ...................................34
SPARK PLUG : Removal and Installation ..............35
EVAP VAPOR LINES ............................................. ...36
EVAP VAPOR LINES : Checking EVAP Vapor
Line .........................................................................
36
CHASSIS AND BODY MAINTENANCE ............37
IN-CABIN MICROFILTER ...................................... ...37
IN-CABIN MICROFILTER : Removal and Installa-
tion ..........................................................................
37
EXHAUST SYSTEM ............................................... ...37
EXHAUST SYSTEM : Checking Exhaust System
HR16DE .............................................................. ...
37
EXHAUST SYSTEM : Checking Exhaust System
MR18DE .............................................................. ...
38
CVT FLUID ............................................................. ...38
CVT FLUID : Checking CVT Fluid ..........................38
CVT FLUID : Changing CVT Fluid ..........................39
CLUTCH FLUID ..................................................... ...39
CLUTCH FLUID : Air Bleeding Procedure ..............39
M/T OIL ................................................................... ...41
M/T OIL : Draining (RS5F91R) ...............................41
M/T OIL : Refilling (RS5F91R) ................................41
M/T OIL : Inspection (RS5F91R) ............................41
M/T OIL : Changing M/T Oil (RS6F94R) .................42
M/T OIL : Checking M/T Oil (RS6FF94R) ...............42
A/T FLUID .............................................................. ...42
A/T FLUID : Checking A/T Fluid .............................43
A/T FLUID : Changing A/T Fluid .............................43
WHEELS ................................................................. ...44
WHEELS : Balancing Wheels .................................44
WHEELS : Rotation ................................................44
BRAKE FLUID LEVEL AND LEAKS ..................... ...44
BRAKE FLUID LEVEL AND LEAKS : On Board In-
spection ...................................................................
44
BRAKE FLUID LEVEL AND LEAKS : Drain and
Refill ........................................................................
44
BRAKE LINES AND CABLES ............................... ...45
BRAKE LINES AND CABLES : Checking Brake
Line and Cables ................................................... ...
45
DISC BRAKE .......................................................... ...45
DISC BRAKE : On Board Inspection ......................45
DRUM BRAKE ....................................................... ...45
DRUM BRAKE : Inspection .....................................46
AXLE AND SUSPENSION PARTS ........................ ...46
AXLE AND SUSPENSION PARTS : Axle and
Suspension Parts ................................................. ...
47
DRIVE SHAFT ........................................................ ...47
DRIVE SHAFT : Drive Shaft ...................................47
LOCKS, HINGES AND HOOD LATCH .................. ...47
LOCKS, HINGES AND HOOD LATCH : Lubricat-
ing Locks, Hinges and Hood Latch .........................
48
SEAT BELT, BUCKLES, RETRACTORS, AN-
CHORS AND ADJUSTERS ................................... ...
48
SEAT BELT, BUCKLES, RETRACTORS, AN-
CHORS AND ADJUSTERS : Checking Seat
Belts, Buckles, Retractors, Anchors and Adjusters
...
48
Revision: January 20102010 Versa

PREPARATIONMA-5
< SERVICE INFORMATION >
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PREPARATION
Special Service ToolINFOID:0000000005394791
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
KV10115801
(J-38956)
Oil filter wrench Removing and installing oil filter
a: 64.3 mm (2.531 in)
KV991J0010
(J-23688)
Engine coolant refractometer Checking concentration of ethylene glycol in
engine coolant
KV991J0070
(J-45695)
Coolant Refill Tool Refilling engine cooling system
EG17650301
(J-33984-A)
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
—
(J-48891)
Spark plug socket Removing and installing spark plug
S-NT375
WBIA0539E
LMA053
S-NT564
ALBIA0672GB
Revision: January 20102010 Versa

MA-8
< SERVICE INFORMATION >
GENERAL MAINTENANCE
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage. MA-48
Accelerator pedal
Check the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal. —
Clutch pedal Make sure the pedal operates smoothly and check that it has the proper free play. CL-6
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
booster Check the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Be sure to keep
floor mats away from the pedal. BR-6
and
BR-20
Parking brake Check that the lever has the proper travel and make sure that the vehicle is held
securely on a fairly steep hill when only the parking brake is applied. PB-5
Automatic transaxle
“Park” mechanismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the se-
lector lever in the “P” position without applying any brakes. —
CVT P (Park) position
mechanism On a fairly steep hill check that the vehicle is held securely with the selector lever
in the “P” position without applying any brakes.
—
Item
Reference page
ItemReference page
Windshield wash-
er fluid Check that there is adequate fluid in the tank.
—
Engine coolant
level Check the coolant level when the engine is cold. CO-12
(HR)
CO-36
(MR)
A/C condenser,
radiator and hos-
es Check the front of the condenser and radiator and clean off any dirt, insects, leaves,
etc., that may have accumulated. Make sure the radiator hoses have no cracks, de-
formation, deterioration or loose connections.
—
Brake and clutch
fluid levels Make sure that the brake and clutch fluid levels are between the “MAX” and “MIN”
lines on the reservoirs.
BR-9
Battery
Check the fluid level in each cell. It should be between the “MAX” and “MIN” lines.
Vehicles operated in high temperatures or under severe conditions require frequent
checks of the battery fluid level. —
Engine drive belts Make sure that no belt is frayed, worn, cracked or oily. EM-14
(HR)
EM-132
(MR)
Engine oil level Check the level on the dipstick after parking the vehicle on a level spot and turning
off the engine. MA-20
(HR)
MA-30
(MR)
CVT and Automat-
ic transaxle fluid
level Check the level on the dipstick after putting the selector lever in “P” with the engine
idling.
MA-38
MA-43
Exhaust system
Make sure there are no loose supports, cracks or holes. If the sound of the exhaust
seems unusual or there is a smell of exhaust fumes, immediately locate the trouble
and correct it. MA-37, "EXHAUST SYS-
TEM : Checking Exhaust
System HR16DE", MA-38,
"EXHAUST SYSTEM :
Checking Exhaust System
MR18DE"
Underbody
The underbody is frequently exposed to corrosive substances such as those used
on icy roads or to control dust. It is very important to remove these substances, oth-
erwise rust will form on the floor pan, frame, fuel lines and around the exhaust sys-
tem. At the end of winter, the underbody should be thoroughly flushed with plain
water, being careful to clean those areas where mud and dirt can easily accumu-
late. —
Fluid leaks Check under the vehicle for fuel, oil, water or other fluid leaks after the vehicle has
been parked for a while. Water dripping from the air conditioner after use is normal.
If you should notice any leaks or gasoline fumes are evident, check for the cause
and correct it immediately. —
Revision: January 20102010 Versa

MA-16
< SERVICE INFORMATION >
ENGINE MAINTENANCE (HR16DE)
ENGINE MAINTENANCE (HR16DE)
DRIVE BELT
DRIVE BELT : CheckingINFOID:0000000005714309
• Inspection should be done only when engine is cold or over 30minutes after the engine is stopped.
• Visually check belts for wear, damage, and cracks on inside and edges.
• Turn crankshaft pulley two times clockwise, and make sure tension on all pulleys is equal before doing the test.
• When measuring deflection, apply 98 N (10 kg, 22 lb) at the ( ) marked point.
• Measure the belt tension and frequency with acous tic tension gauge at the ( ) marked point.
CAUTION:
• When the tension and frequency are measured, the acoustic tension gauge should be used.
• When checking immediately after installation, first ad just it to the specified value. Then, after turning
crankshaft two turns or more, re-adjust to the specified value to avoid variation in deflection
between pulleys.
DRIVE BELT : Tension AdjustmentINFOID:0000000005714310
CAUTION:
• When belt is replaced with new one, adjust belt tension to the value for “New belt”, because new belt will not fully seat in the pulley groove.
• When tension of the belt being used exceeds “Limit”, adjust it to the value for “After adjusted”.
• When installing a belt, make sure it is correctly engaged with the pulley groove.
• Never allow oil or engine coolant to get on the belt.
• Never twist or bend the belt strongly.
1. Loosen the idler pulley lock nut (A) from the tightening position with the specified torque by 45 degrees.
CAUTION:
1 : Generator
2: Water pump
3 : Crankshaft pulley
4: A/C compressor (with A/C models)
: Idler pulley (without A/C models)
5 : Idler pulley
6: Drive belt
Belt Deflection / Belt Tension and Frequency : Refer to EM-111, "Drive Belts".
PBIC3642E
LocationLocation of adjuster and tightening method
Drive belt Adjusting bolt on idler pulley
1 : Generator
2: Water pump
3 : Crankshaft pulley
4 : A/C compressor
(with A/C models)
: Idler pulley (without A/C models)
5 : Idler pulley
6 : Drive belt
A : Idler pulley lock nut
B : Adjusting bolt
PBIC3643E
Revision: January 20102010 Versa

ENGINE MAINTENANCE (MR18DE)MA-35
< SERVICE INFORMATION >
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SPARK PLUG : Removal and InstallationINFOID:0000000005714333
REMOVAL
1. Remove intake manifold. Refer to EM-137.
2. Remove ignition coil. CAUTION:
• Handle ignition coil car efully and avoid impacts.
• Never disassemble.
3. Remove spark plug using suitable tool. CAUTION:
Never drop or shock it.
4. Remove rocker cover. • Loosen bolts in reverse order as shown.
• Engine front
INSPECTION AFTER REMOVAL
CAUTION:
• Never drop or shock spark plug.
• Checking and adjusting spar k plug gap is not required
between change intervals.
• If spark plug tip is covered with carbon, a spark plug cleaner may be used.
7. O-ring8. Gasket
A. To air duct B. Refer to MA-35
.C. To intake manifold
PBIC3871E
PBIC3151J
SMA806CA
Cleaner air pressure
: Less than 588 kPa (5.88 bar, 6 kg/cm2, 85 psi)
Cleaning time : Less than 20 seconds
Revision: January 20102010 Versa

MA-36
< SERVICE INFORMATION >
ENGINE MAINTENANCE (MR18DE)
• Never use wire brush for cleaning spark plug.
INSTALLATION
1. Install the rocker cover gasket to the rocker cover.
2. Install rocker cover.• Tighten bolts in two steps separately in numerical order as
shown.
• Engine front
CAUTION:
Check if rocker cover gasket is not dropped from the instal-
lation groove of rocker cover.
3. Install spark plug using suitable tool.
CAUTION:
Never drop or shock it.
4. Install ignition coil. CAUTION:
• Handle it carefully and avoid impacts.
• Never disassemble.
5. Install intake manifold. Refer to EM-137
.
EVAP VAPOR LINES
EVAP VAPOR LINES : Checking EVAP Vapor LineINFOID:0000000005394827
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc. Refer to EC-498
HR16DE, EC-527 MR18DE.
SMA773C
1st step : 1.96 N·m (0.20 kg-m, 17 in-lb)
2nd step : 8.33 N·m (0.85 kg-m, 73 in-lb)
PBIC3151J
Make : DENSO
Part number : FXE20HR11
Gap (nominal) : 1.1 mm (0.043 in)
PBIC3871E
Revision: January 20102010 Versa