EC-910
< SERVICE INFORMATION >[MR18DE]
DTC P1217 ENGINE OVER TEMPERATURE
DTC P1217 ENGINE OVER TEMPERATURE
System DescriptionINFOID:0000000005532774
SYSTEM DESCRIPTION
NOTE:
•
If DTC P1217 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P1217 is displayed with DTC P0607, first perform the trouble diagno sis for DTC P0607. Refer
to EC-895
.
Cooling Fan Control
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The contro l system has 3-step control [HIGH/LOW/OFF].
Cooling Fan Operation
Models with A/C
Models without A/C
Sensor Input Signal to ECMECM functionActuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
Cooling fan
controlIPDM E/R
(Cooling fan relays)
Battery
Battery voltage*
1
ABS actuator and electric unit (control unit)
Vehicle speed*2
Combination meter
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ON signal*
2
Refrigerant pressure sensorRefrigerant pressure
PBIB2483E
PBIB3335E
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DTC P1217 ENGINE OVER TEMPERATUREEC-911
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Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
CONSULT-III Reference Val
ue in Data Monitor ModeINFOID:0000000005532775
Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000005532776
If the cooling fan or another component in the cooli ng system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the on e trip detection logic.
CAUTION:
When a malfunction is in dicated, be sure to replace the coolant. Refer to CO-36, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-18, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-15, "
Anti-freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckINFOID:0000000005532777
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Cooling fan speed Cooling fan relay
123
Stop (OFF) OFFOFFOFF
Low (LOW) ONOFF OFF
High (HI) ONONON
Monitor item Condition Specification
AIR COND SIG • Engine: After warming up, idle
the engine Air conditioner switch: OFF
OFF
Air conditioner switch: ON
(Compressor operates.) ON
COOLING FAN • Engine: After warming up, idle
the engine
• Air conditioner switch: OFF Engine coolant temperature: 97
°C
(207 °F) or less OFF
Engine coolant temperature: Between
98 °C (208 °F) and 99° C (210°F) LOW
Engine coolant temperature: 100 °C
(212 °F) or more HIGH
DTC No. Trouble diagnosis name
DTC detecting conditionPossible cause
P1217
1217 Engine over temperature
(Overheat) • Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate properly (Overheat).
• Engine coolant was not added to the system using the proper filling method.
• Engine coolant is not within the specified
range. • Harness or connectors
(Cooling fan circuit is open or shorted.)
• Cooling fan
• IPDM E/R (Cooling fan relays)
•Radiator hose
•Radiator
• Reservoir tank
•Radiator cap
• Water pump
•Thermostat
• Water control valve
For more information, refer to EC-917,
"Main 13 Causes of Overheating".
Revision: January 20102010 Versa
EC-912
< SERVICE INFORMATION >[MR18DE]
DTC P1217 ENGINE OVER TEMPERATURE
Never remove the radiator cap when the engine is
hot. Serious burns could be caused by high pres-
sure fluid escaping from the reser voir tank or the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-914,
"Diagnosis Procedure" or EC-914, "Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-914,
"Diagnosis Procedure" or EC-914, "Diagnosis Procedure".
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-III.
5. If the results are NG, go to EC-914, "
Diagnosis Procedure" or EC-914, "Diagnosis Procedure".
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-914,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-914,
"Diagnosis Procedure".
3. Perform IPDM/ER auto active te st and check cooling fan motor
operation. Refer to PG-20, "
Auto Active Test".
4. If NG, go to EC-914, "
Diagnosis Procedure".
SEF621W
SEF621W
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2.CHECK COOLING FAN OPERATION
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan operates at each speed.
OK or NG
OK >> GO TO 4.
NG >> GO TO 8.
3.CHECK COOLING FAN OPERATION
Without CONSULT-III
1. Perform IPDM E/R auto active test and check cooling fan operation. Refer to PG-20, "
Auto Active Test".
2. Make sure that cooling fan operates at each speed.
OK or NG
OK >> GO TO 4.
NG >> GO TO 8.
4.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-36, "
Inspection".
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. Refer to CO-36, "
Inspection".
•Hose
• Radiator
• Water pump
5.CHECK RADIATOR CAP
Refer to CO-39, "
Checking Radiator Cap".
OK or NG
OK >> GO TO 6.
NG >> Replace radiator cap.
6.CHECK COMPONENT PARTS
Check the following.
• Thermostat. (Refer to CO-46
.)
• Water control valve. (Refer to CO-48
.)
• Engine coolant temperature sensor. (Refer to EC-684
.)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
7.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-917, "
Main 13 Causes of Overheating".
>> INSPECTION END
8.CHECK IPDM E/R POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E44.
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Cooling fan motor terminal 2 and IPDM E/R terminal 24.
Cooling fan motor terminal 3 and IPDM E/R terminal 23.
Cooling fan motor terminal 4 and ground.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
14.DETECT MALFUNCTIONING PART
Check the following.
• Harness for open or short between cooling fan motor and IPDM E/R
• Harness for open or short between cooling fan motor and ground
>> Repair open circuit or short to ground or short to power in harness or connectors.
15.CHECK COOLING FAN MOTOR
Refer to EC-918, "
Component Inspection".
OK or NG
OK >> GO TO 16.
NG >> Replace cooling fan motor.
16.CHECK INTERMITTENT INCIDENT
Perform EC-632
.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-28, "Removal and Installation of IPDM E/R".
NG >> Repair or replace harness or connector.
Main 13 Causes of OverheatingINFOID:0000000005532780
Continuity should exist.
Engine Step Inspection item EquipmentStandardReference
OFF 1
• Blocked radiator
• Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual
No blocking —
2 • Coolant mixture • Coolant tester See MA-15, "
Anti-freeze Coolant Mixture Ratio".
3 • Coolant level • VisualCoolant up to MAX level in
reservoir tank and radiator
filler neck
See
CO-36, "
Inspection".
4 • Radiator cap • Pressure tester See CO-39, "
Checking Radiator Cap".
ON*
25 • Coolant leaks • VisualNo leaks See CO-36, "Inspection".
ON*
26 • Thermostat • Touch the upper and
lower radiator hoses Both hoses should be hot See CO-46, and
CO-48
ON*17 • Cooling fan • CONSULT-IIIOperating See trouble diagnosis for
DTC P1217 (
EC-914, "Di-
agnosis Procedure").
OFF 8 • Combustion gas leak • Color checker chemical
tester 4 Gas analyzer Negative
—
ON*
39 • Coolant temperature
gauge •Visual
Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank •Visual No overflow during driving
and idling See
CO-36, "Changing
Engine Coolant".
Revision: January 20102010 Versa
EC-918
< SERVICE INFORMATION >[MR18DE]
DTC P1217 ENGINE OVER TEMPERATURE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more informat
ion, refer to CO-33
.
Component InspectionINFOID:0000000005532781
COOLING FAN MOTOR
Model with A/C
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
Models without A/C
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
OFF*410 •Coolant retu
rn from res-
ervoir tank to radiator •Visual Should be initial level in
reservoir tank See
CO-36, "Inspection".
OFF 11 • Water control valve • Remove and inspect
the valve Within the specified value See
CO-48, "
Removal
and Installation"
OFF 12 • Cylinder head
• Straight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping)
See
EM-181
.
13 • Cylinder block and pis-
tons •Visual No scuffing on cylinder
walls or piston See
EM-195
.
Engine Step Inspection item
EquipmentStandardReference
Cooling fan motor Te r m i n a l s
(+) (-) 12
SEF888V
Cooling fan motor Speed
terminals
(+) (− )
Low 14
23
High 1 and 2 3 and 4
SEF734W
Revision: January 20102010 Versa
SERVICE DATA AND SPECIFICATIONS (SDS)EC-1035
< SERVICE INFORMATION > [MR18DE]
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SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel PressureINFOID:0000000005532926
Idle Speed and Ignition TimingINFOID:0000000005532927
*: Under the following conditions:
• Air conditioner switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000005532928
Mass Air Flow SensorINFOID:0000000005532929
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorINFOID:0000000005532930
Engine Coolant Temperature SensorINFOID:0000000005532931
Fuel pressure at idle
Approximately 350 kPa (3.57 kg/cm2, 51 psi)
Target idle speedA/T No load* (in P or N position)
700 ± 50 rpm
CVT No load* (In P or N position)
M/T No load* (in Neutral position)
Air conditioner: ON A/T In P or N position
850 rpm or more
CVT In P or N position
M/T In Neutral position
Ignition timing A/T In P or N position
13 ± 5 ° BTDC
CVT In P or N position
M/T In Neutral position
Calculated load value (Using CONSULT-III or GST)
At idle 10 - 35 %
At 2,500 rpm 10 - 35 %
Supply voltageBattery voltage (11 - 14 V )
Output voltage at idle 1.0 - 1.3* V
Mass air flow (Using CONSULT-III or GST) 1.0 - 4.0 g·m/sec at idle*
2.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature [ °C ( °F)] Resistance (k Ω)
25 (77) 1.800 - 2.200
Temperature [°C ( °F)] Resistance (k Ω)
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
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EM-1
ENGINE
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SECTION EM
A
EM
N
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CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Drain Coolant .....................................5
Precaution for Disconnecting Fuel Piping ........... ......5
Precaution for Removal and Disassembly ................5
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
5
Precaution for Assembly and Installation ..................5
Parts Requiring Angular Tightening ..........................6
Precaution for Liquid Gasket ............................... ......6
PREPARATION ............................................8
PREPARATION .............................................. .....8
Special Service Tools .......................................... ......8
Commercial Service Tools ........................................9
SYMPTOM DIAGNOSIS ..............................12
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
12
NVH Troubleshooting - Engine Noise ................. ....12
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
13
ON-VEHICLE MAINTENANCE ....................14
DRIVE BELTS ................................................ ....14
Checking ............................................................. ....14
Tension Adjustment ................................................14
Removal and Installation .........................................15
AIR CLEANER FILTER .................................. ....17
Removal and Installation ..................................... ....17
SPARK PLUG ...................................................18
Exploded View .........................................................18
Removal and Installation .........................................18
CAMSHAFT VALVE CLEARANCE ..................20
Inspection and Adjustment ......................................20
COMPRESSION PRESSURE ...........................23
Inspection ................................................................23
ON-VEHICLE REPAIR .................................24
DRIVE BELT IDLER PULLEY ..........................24
Exploded View ..................................................... ....24
Removal and Installation .........................................24
AIR CLEANER AND AIR DUCT .......................26
Exploded View .........................................................26
Removal and Installation .........................................26
Inspection ................................................................27
INTAKE MANIFOLD .........................................28
Exploded View .........................................................28
Removal and Installation .........................................28
EXHAUST MANIFOLD ......................................31
Exploded View .........................................................31
Removal and Installation .........................................31
FUEL INJECTOR AND FUEL TUBE ................34
Exploded View .........................................................34
Removal and Installation .........................................34
Inspection ................................................................38
OIL PAN (LOWER) ...........................................39
Exploded View .........................................................39
Removal and Installation .........................................39
Inspection ................................................................41
OIL PAN (UPPER) AND OIL STRAINER .........42
Component ..............................................................42
Revision: January 20102010 Versa