EC-362
< COMPONENT DIAGNOSIS >[HR16DE]
P1217 ENGINE OVER TEMPERATURE
P1217 ENGINE OVER TEMPERATURE
DTC LogicINFOID:0000000005398526
DTC DETECTION LOGIC
NOTE:
•
If DTC P1217 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P1217 is displayed with DTC P0607, first perform the trouble diagno sis for DTC P0607. Refer
to EC-351, "
DTC Logic".
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnorma lly high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, be su re to replace the coolant. Refer to CO-12, "
Changing Engine
Coolant". Also, replace the engine oil. Refer to LU-8, "Draining" and LU-8, "Refilling".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use coolant with the proper mixture ratio. Refer to MA-15, "
Anti-freeze Coolant Mixture Ratio".
2. After refilling coolant, run engine to en sure that no water-flow noise is emitted.
DTC CONFIRMATION PROCEDURE
1.PERFORM COMPONENT FUNCTION CHECK
Perform component function check. Refer to EC-362, "
Component Function Check".
NOTE:
Use component function check to check the overall function of the cooling fan. During this check, a DTC might
not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-363, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000005398527
1.PERFORM COMPONENT FUNCTION CHECK-I
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
DTC No. Trouble diagnosis name DTC detecting conditionPossible cause
P1217 Engine over temperature
(Overheat) • Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate properly (Overheat).
• Engine coolant was not added to the system using the proper filling method.
• Engine coolant is not within the specified range. • Harness or connectors
(The cooling fan circuit is open or
shorted.)
• IPDM E/R (Cooling fan relay-1)
• Cooling fan relays-2 and -3
• Cooling fan motor
•Radiator hose
•Radiator
•Radiator cap
• Reservoir tank
• Water pump
•Thermostat
• Water control valve
Revision: January 20102010 Versa
P1217 ENGINE OVER TEMPERATUREEC-363
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Check the coolant level in the reservoir tank and radiator.
Allow engine to cool befo
re checking coolant level.
Is the coolant level in the reservoir tank and/or radiator below the
proper range?
YES >> Go to EC-363, "Diagnosis Procedure".
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II
Confirm whether customer filled the coolant or not.
Did customer fill the coolant?
YES >> Go to EC-363, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan motor operates at each speed (LOW/HI).
Without CONSULT-III
Perform IPDM E/R auto active test and check cooling fan motor operation. Refer to PG-20, "
Auto Active Test".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-363, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005398528
1.CHECK COOLING FAN OPERATION
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan motor operates at each speed (LOW/HI).
Without CONSULT-III
1. Perform IPDM E/R auto active test and c heck cooling fan motor operation. Refer to PG-20, "
Auto Active
Te s t".
2. Make sure that cooling fan motor operates at each speed (Low/High).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Go to EC-417, "
Diagnosis Procedure".
2.CHECK COOLING SYSTEM FOR LEAK-I
Check cooling system for leak. Refer to CO-12, "
Inspection".
Is leakage detected?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK COOLING SYSTEM FOR LEAK-II
Check the following for leak.
• Hose (Refer to CO-12, "
Inspection".)
• Radiator (Refer to CO-15, "
Checking Radiator".)
• Water pump (Refer to CO-22, "
Inspection".)
>> Repair or replace malfunctioning part.
SEF621W
Revision: January 20102010 Versa
EC-364
< COMPONENT DIAGNOSIS >[HR16DE]
P1217 ENGINE OVER TEMPERATURE
4.CHECK RADIATOR CAP
Check radiator cap. Refer to CO-15, "
Checking Radiator Cap".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace radiator cap.
5.CHECK THERMOSTAT
Check thermostat. Refer to CO-24, "
Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace thermostat.
6.CHECK WATER CONTROL VALVE
Check water control valve. Refer to CO-24, "
Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace water control valve
7.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-163, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace engine coolant temperature sensor.
8.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, check the following.
Engine Step Inspection item EquipmentStandardReference page
OFF 1 • Blocked radiator • Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual
No blocking —
2 • Coolant mixture • Coolant tester MA-15, "
Anti-freeze Coolant Mixture Ratio"
3 • Coolant level• VisualCoolant up to MAX level in
reservoir tank and radiator
filler neck CO-12, "Inspection"
4 • Radiator cap
• Pressure testerCO-15, "Checking Radiator Cap"
ON*25 • Coolant leaks • VisualNo leaks CO-12, "Inspection"
ON*26 • Thermostat • Touch the upper and
lower radiator hoses Both hoses should be hot
CO-24, "Inspection"
ON*17 • Cooling fan motor • CONSULT-III OperatingEC-415, "Component
Function Check"
OFF 8 • Combustion gas leak • Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39 • Coolant temperature gauge • Visual
Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank • Visual
No overflow during driving
and idling CO-12, "
Inspection"
OFF*410 • Coolant return from res-
ervoir tank to radiator • Visual Should be initial level in
reservoir tank CO-26, "Inspection"
OFF 11 • Cylinder head
• Straight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-76, "Disassembly and
Assembly"
12 • Cylinder block and pis-
tons • Visual No scuffing on cylinder
walls or piston EM-97, "Inspection"
Revision: January 20102010 Versa
COOLING FANEC-415
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COOLING FAN
DescriptionINFOID:0000000005398596
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant
temperature, refrigerant
pressure, and air conditioner ON signal. The contro l system has 3-step control [HIGH/LOW/OFF].
COOLING FAN MOTOR
Models without A/C
The cooling fan operates at each speed when the current flows in the cooling fan motor as per the following.
Models with A/C
The cooling fan operates at high (HI) speed when the current flows, and operates at low (LOW) speed when
cooling fan motor and the resistor are circuited in series.
Component Function CheckINFOID:0000000005398597
1.CHECK COOLING FAN FUNCTION
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Touch “LOW” and “Hi” on the CONSULT-III screen.
4. Check that cooling fan operates at each speed.
Without CONSULT-III
1. Perform IPDM E/R auto active test and c heck cooling fan motor operation. Refer to PG-20, "
Auto Active
Te s t".
2. Check that cooling fan operates at each speed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Refer to EC-417, "
Diagnosis Procedure".
Cooling fan Speed Cooling fan motor terminals
(+) (–)
Low (LOW) 1
3 and 4
2 3 and 4
1 and 2 3
1 and 2 4
High (HI) 1 and 23 and 4
Revision: January 20102010 Versa
EC-456
< ECU DIAGNOSIS >[HR16DE]
ECM
*: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they
differ from
ECM terminals voltage signal.
TERMINAL LAYOUT
PHYSICAL VALUES
NOTE:
• ECM is located in the engine room left side near battery.
• Specification data are reference values and are measured between each terminal and ground.
• Pulse signal is measured by CONSULT-III.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doi ng so may result in dam-
age to the ECMs transistor. Use a ground ot her than ECM terminals, such as the ground.
COOLING FAN• Engine: After warning up, idle the
engine
• Air conditioner switch: OFF Engine coolant temperature is 98
°C
(208 °F) or less OFF
Engine coolant temperature is between
98 °C (208 °F) and 99 °C (210 °F) LOW
Engine coolant temperature is 100 °C
(212 °F) or more HIGH
HO2S2 HTR (B1) • Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load ON
VEHICLE SPEED • Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication. Almost the same speed as
the speedometer indication
IDL A/V LEARN • Engine: running Idle air volume learning has not been per-
formed yet.
YET
Idle air volume learning has already been
performed successfully. CMPLT
TRVL AFTER MIL • Ignition switch: ON Vehicle has traveled after MIL has turned
ON.0 - 65,535 km
(0 - 40,723 miles)
A/F S1 HTR (B1) • Engine: After warming up, idle the engine 40 - 100%
AC PRESS SEN • Engine: Idle
• Both A/C switch and blower fan switch: ON (Compressor operates)
1.0 - 4.0 V
HO2 S2 DIAG2 (B1) NOTE:
The item is indicated, but not used. —
Monitor Item
Condition Values/Status
PBIA9221J
Revision: January 20102010 Versa
ECM
EC-459
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30
31
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L Fuel injector No. 4
Fuel injector No. 3
Fuel injector No. 2
Fuel injector No. 1 [Engine is running]
•
Warm-up condition
• Idle speed NOTE:
The pulse cycle changes depending on rpm
at idle. BATTERY VOLTAGE
(11 - 14 V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm BATTERY VOLTAGE
(11 - 14 V)
28 W EVAP canister vent control
valve [Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14 V)
32 P ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition
switch OFF 0 - 1.0 V
[Ignition switch: OFF]
• More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14 V)
33 LG Throttle position sensor 1 [Ignition switch: ON]
• Engine stopped
• Selector lever position
: D (A/T), 1st (M/T)
• Accelerator pedal: Fully released More than 0.36 V
[Ignition switch: ON]
• Engine stopped
• Selector lever position : D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed Less than 4.75 V
34 O Throttle position sensor 2 [Ignition switch: ON]
• Engine stopped
• Selector lever position
: D (A/T), 1st (M/T)
• Accelerator pedal: Fully released Less than 4.75 V
[Ignition switch: ON]
• Engine stopped
• Selector lever position : D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed More than 0.36 V
36 Y Sensor ground
(Throttle position sensor) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0 V
37 W Knock sensor [Engine is running]
• Idle speed
Approximately 2.5 V
38 P Engine coolant temperature
sensor
[Engine is running] Approximately 0 - 4.8 V
Output voltage varies with en-
gine coolant temperature.
40 — Sensor ground
(Knock sensor) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0 V
TERMI-
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NO. WIRE
COLOR ITEM
CONDITION DATA (DC Voltage)PBIB0529E
PBIA4943J
Revision: January 20102010 Versa
EC-460
< ECU DIAGNOSIS >[HR16DE]
ECM
41 GR Refrigerant pressure sensor[Engine is running]
•
Warm-up condition
• Both A/C switch and blower fan switch: ON
(Compressor operates.) 1.0 - 4.0 V
42 V EVAP control system pres-
sure sensor [Ignition switch: ON]
Approximately 1.8 - 4.8 V
43 P Fuel tank temperature sen-
sor [Engine is running] Approximately 0 - 4.8 V
Output voltage varies with fuel
tank temperature
44 B Sensor ground
(Engine coolant temperature
sensor) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0 V
45 G Mass air flow sensor [Engine is running]
•
Warm-up condition
• Idle speed 0.9 - 1.3 V
[Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm 1.4 - 1.9 V
46 V Intake air temperature
sensor
[Engine is running] Approximately 0 - 4.8 V
Output voltage varies with intake
air temperature.
48 BR Sensor ground
(Refrigerant pressure sen-
sor) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0 V
49 W A/F sensor 1 [Engine is running]
•
Warm-up condition
• Engine speed: 2,000 rpm Approximately 1.8 V
Output voltage varies with air fuel
ratio.
50 W Heated oxygen sensor 2 [Engine is running]
• Revving engine from idle to 3,000 rpm
quickly after the following conditions are
met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1
minute under no load. 0 - 1.0 V
51 O Sensor ground
(EVAP control system pres-
sure sensor) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0 V
52 LG Sensor ground
(Mass air flow sensor) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0 V
53 B A/F sensor 1 [Ignition switch: ON]Approximately 2.2 V
55 O Sensor ground
(Intake air temperature sen-
sor) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0 V
59 O Sensor ground
(He
a
ted oxygen sensor 2) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0 V
TERMI-
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NO. WIRE
COLOR ITEM
CONDITION DATA (DC Voltage)
Revision: January 20102010 Versa
EC-466
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ECM
DTC RELATED ITEM
Detected itemsEngine operating condition in
fail-safe mode Remarks
Malfunction indicator
lamp circuit Engine speed will not rise
more than 2,500 rpm due to
the fuel cut When there is an open circuit on MIL circuit, the ECM cannot warn the driver by
lighting up MIL when there is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses
are continuously detected as NG for 5 trips, ECM warns the driver that engine
control system malfunctions and MIL circuit is open by means of operating fail-
safe function.
The fail-safe function also operates when above diagnoses except MIL circuit
are detected and demands the driver to repair the malfunction.
DTC No. Detected items
Engine operating condition in fail-safe mode
P0011 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve control does not function.
P0102
P0103 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118 Engine coolant tempera-
ture sensor circuit Engine coolant temperature will be determined by ECM based on the following condition.
CONSULT-III displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned ON
or START 40
°C (104 °F)
More than approx. 4 minutes after
engine starting 80
°C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P0605 ECM (When ECM calculation function is malfunctioning:)
ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1805 Brake switch ECM controls the electric throttle control actuator by regulating the throttle opening to a
small range.
Therefore, acceleration will be poor.
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
P2100
P2103 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric throttle control function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
Revision: January 20102010 Versa