2010 MERCEDES-BENZ SPRINTER engine

0070
Handle
0071 Turning piece
X Remove the cap from valve 0072 on the
defective tire.
X Guide the valve tool through the gap in the
wheel and push it onto tire valve 0072.
X Hold handle 0070 of the valve tool with one
hand and unscrew the valve core with the
other hand using turning piece 0071 of the
valve tool.
X Remove the valve tool through the gap
carefully, so that the valve core remains
engaged in the valve tool.
i If the
valve
insert is damaged or lost when
it is unscrewed, you can use the valve insert
of the tire sealant bottle after you have
used the tire sealant ( Y page 228).0072
Tire valve
0073 Angled connecting piece 0073
Angled connecting piece
0074 Hook
X Hook tire sealant bottle 006F into the upper
vent hole in the wheel using hook 0074.
X Push angled connecting piece 0073 located
on the hose of tire sealant filler bottle 006F
as far
as

it will go onto valve 0072 and fix it in
place.
X Make sure that the pressure release screw
on pressure gauge 0086 is closed.
X Connect connector 0087 to the 12 V socket
(12 V, 25 A, 300 W) on the center console
(Y page 133).
! Only use the 12 V socket on the center
console to connect the electric air pump.
You could otherwise damage the vehicle's
electrics.
X Start the engine.
X Press I on the 0046
switch on the tire inflation
compressor.
The tire inflation compressor is activated.
The tire sealant is then pumped into the tire
and the tire pressure is increased. Run the
tire inflation compressor until tire sealant
bottle 006F is completely empty.
X Press 0 on tire inflation compressor
switch 0046 after about 15 seconds.
X Loosen angled connecting piece 0073 from
tire valve 0072 and remove it.
X Screw in the valve core again using the
valve tool and remove the valve tool
through the opening. Wheels and tires
227
Practical advice Z

G
Warning
If the minimum tire pressure of 43.5 psi
(3 bar) still cannot
be achieved, the tire is too
badly damaged.
Do not drive any further. Consult a qualified
specialist workshop which has the necessary
specialist knowledge and tools to carry out
the work required.
For this reason, we recommend an authorized
Sprinter Dealer. In particular, work relevant to
safety or on safety-related systems must be
carried out at a qualified specialist workshop.
0040Environmental note
Have the used tire sealant disposed of at a
qualified specialist workshop, e.g. an
authorized Sprinter Dealer.
! Have the tire sealant bottle replaced
every eight years at a qualified specialist
workshop, e.g. an authorized Sprinter
Dealer. Changing a
wheel in the event of a flat
tire G
Warning
To avoid the risk of serious or even fatal injury
and to avoid damage to the vehicle, observe
the following:
R the vehicle's jack is intended only to raise
the vehicle for

a short time when changing
a wheel.
R position the jack on the appropriate jacking
point only. Make sure that the jack is
correctly positioned under the jacking point
before raising the vehicle.
R the jack must be placed on a firm, flat
surface.
R before raising the vehicle, you should also
secure it against rolling away, e.g. by
placing chocks under the wheels. Never
release the parking brake while the vehicle
is raised. R
make sure that the distance between the
underside
of the

tires and the ground does
not exceed 1.2 in (3 cm). The vehicle could
otherwise slip off the jack or tip over.
R never place your hands or feet under the
raised vehicle.
R never start the engine, and prevent other
jolts or vibrations while the vehicle is
raised. The vehicle could otherwise slip off
the jack.
Preparing to change a wheel X
Prepare the vehicle as described
(Y
page 222).
X Secure the vehicle against rolling away
using chocks or similar items.
Use the chock ( Y

page 183) to do so. G
Warning
The vehicle
could slip off the jack on uphill and
downhill gradients.
To avoid the risk of causing serious or even
fatal injury or damage to the vehicle, do not
change wheels on uphill and downhill
gradients.
On a level road:
X Place chocks in front of and behind the
wheel which is diagonally opposite the
wheel you wish to change.
X Take the vehicle tool kit and the jack from
the footwell on the co-driver's side
(Y page 182).
X Remove the spare wheel from the spare
wheel bracket ( Y page 185).
X On wheels with wheel bolts, remove the
hub cap.
X Assemble the lug wrench extension using
the middle rod

and the rod with the largest
diameter from the three-piece jack pump
lever.
X Starting with the middle rod, slide the lug
wrench extension as far as it will go onto
the lug wrench. Wheels and tires
229
Practical advice Z

Arrangement
Fuses
Fuse-relay box (SRB)
No. Consumer Fuse
rating 1 Horn 15 A
2 Electronic steering lock
(electronic ignition/start
switch) 25 A
3 Electronic ignition/start
switch 10 A
4 Light switch/switch unit
on center console 5 A
5 Windshield wipers 30 A
6 Fuel pump 15 A
7 MRM (jacket tube
module) 5 A
8 Terminal 87 (2) 20 A
9 Terminal 87 (3) 25 A
10 Terminal 87 (4) 10 A
11 Terminal 15 R vehicle 15 A No. Consumer Fuse
rating 12 Air bag control unit 10 A
13 Cigarette lighter/glove
box lamp/radio 15 A
14 Diagnostics socket/light
switch/instrument
cluster 5 A
15 Front-compartment
heating 5 A
16 Terminal 87 (1) 10 A
17 Air bag control unit 10 A
18 Terminal 15 vehicle,
brake light switch 7.5 A
19 Interior lighting 7.5 A
20 Front-passenger power
window switch/terminal
30/2 signal acquisition
and actuation module 25 A
21 Engine control unit 5 AElectrical system
241Practical advice Z

No. Consumer Fuse
rating 22 Brake system (ABS) 5 A
23 Starter motor 20 A
24 Engine components 10 A
25 12 V socket in the center
console 25 A
Fuse block F55/1
No. Consumer Fuse
rating 1 Left door control unit 25 A
2 Diagnostics socket 10 A
3 Brake system (valves) 25 A
4 Brake system (delivery
pump) 40 A
5 Terminal 87 (5) engine 7.5/10 A
6 Terminal 87 (6) engine 7.5/10 A
7 Headlamp cleaning
system 30 A
8 Anti-theft alarm system
(ATA) 15 A
9 Additional turn signal
module 10 A
Fuse block F55/2
No. Consumer Fuse
rating 10 Radio 15 A
11 Mobile phone 7.5 A
12 Blower, front/auxiliary
heating blower setting 1 30 A
13 Auxiliary heating digital
timer, radio receiver/
basic wiring DIN-
slot 7.5 A No. Consumer Fuse
rating 14 Seat heating 30 A
15 Unassigned —
16 Heating, rear-
compartment heating/
front-compartment air
conditioning/CD player 10 A
17 Motion detector/
convenience lighting 10 A
18 Rear-compartment air-
conditioning system 7.5 A
Prefuse box in the battery compartment in the
driver's footwell F59
No. Consumer Fuse
rating 1 Preglow relay/
secondary air pump 80/40 A
2 Air-conditioning system
cooling fan, cab 60/40 A
3 Signal acquisition and
actuation module
(SAM)/fuse-relay box
(SRB) 80 A
4 Auxiliary battery/
retarder 150 A242
Electrical systemPractical advice

X
Remove implement 0047.
X Refit cover 0046. Jump starting, tow-starting and
towing away
Jump-starting
General notes If the vehicle battery is flat, the engine can be
started from another vehicle using jumper
cables. For this purpose, the vehicle has a
jump-starting connection point in the engine
compartment.
The additional battery in the engine
compartment is
not
suitable for jump-starting
operations. If your vehicle requires jump-
starting, or if you use it to jump-start another
vehicle, use the jump-starting connection
point in the engine compartment. G
Warning
Explosive oxyhydrogen is produced when
batteries are being

charged. When working on
batteries, always make sure that the work
area is well ventilated.
Keep flames and naked lights away from the
battery, and do not smoke.
Prevent the creation of sparks (e.g. when
disconnecting the batteries). Sparks can
ignite the oxyhydrogen gas and cause the
batteries to explode. You and others could be
seriously injured. G
Warning
Due to the gases which escape from batteries,
there is a risk of acid burns when jump-
starting a vehicle.

Do not lean over the battery
while the engine is being jump-started.
! Avoid repeated and lengthy starting
attempts.
Do not use a rapid-charging device to start
the engine. When jump-starting, observe the following
points:
R
jump-starting must only be performed
when the engine and catalytic converter
are cold.
R do not start the engine if the battery is
frozen. Let the battery thaw first.
R when jump-starting, use

only batteries with
the same nominal voltage and a similar
capacity.
R only use jump leads protected against
polarity reversal, with adequate cross-
section and with insulated battery terminal
clamps.
X Make sure that the two vehicles do not
touch.
X Apply the parking brake.
X Move the selector lever of the automatic
transmission to position P.
X Switch off all electrical consumers.
X Switch on the battery isolating switch
(Y page 87).
X Remove the key from the ignition lock.
X Open the hood (Y page 168).
Connecting the jumper cable Connection plan
X
Remove the cover from positive
terminal 0047 of the donor battery.
X First connect one of the positive terminal
clamps of the jumper cable to positive
terminal 0047 of the donor battery. Jump starting, tow-starting and towing away
247
Practical advice Z

Jump-starting connection point left of the air filter
X
Then, use other positive terminal
clamp 0046 of the jumper cable to turn the
red protective cap of the jump-starting
connection point clockwise and slide it
back and connect positive terminal
clamp 0046 to positive terminal 0086 of the
jump-starting connection point.
i Do not connect the jumper cable to the
additional battery in the engine
compartment. The
additional
battery is not
suitable for jump-starting operations.
X Run the donor vehicle's engine at idling
speed.
X First, connect the negative terminal clamps
of the jumper cable to negative terminal
008A of the donor battery and then to earth
contact 0088 of your own vehicle.
X Start the engine.
i You can
now

switch electrical consumers
back on but do not switch on the lights.
X First, disconnect the negative terminal
clamps of the jumper cable from earth
contact 0088 and then

from negative terminal
008A of the donor battery.
X First disconnect the positive terminal
clamps of the jumper cable from positive
terminal 0086 of the jump-starting
connection point and then from positive
terminal 0047 of the donor battery.
The red protective cap springs back to its
initial position when positive terminal
clamp 0046 is removed from the jump-
starting connection point. X
Place the cover on positive terminal 0047 of
the donor battery.
i You can now switch the lights on.
X Have the battery checked at a qualified
specialist workshop, e.g. an authorized
Sprinter Dealer. Tow-starting
You cannot tow-start

your vehicle as it has an
automatic transmission. Towing
General notes G
Warning
Tow the vehicle using a rigid towing bar if:
R the engine is not running.
R the voltage supply

or the vehicle's electrical
system is malfunctioning.
There is no power assistance for the steering
and braking when the engine is not running.
You must then use significantly greater force
to steer the vehicle and brake.
Do not tow the vehicle if the key cannot
be turned in the ignition lock. The steering is
then locked and it will not be possible to steer
the vehicle.
When towing another vehicle, its weight
should not be greater than the permissible
gross weight of your vehicle.
Comply with national regulations when
towing.
It is preferable to have the vehicle
transported on a transporter or trailer instead
of towing it. When towing the vehicle, use a
rigid towing bar.
! Only secure the tow cable or tow bar to
the towing eyes. You could otherwise
damage the vehicle.
i Before towing, deactivate the automatic
locking while driving function (Y page 55). 248
Jump starting, tow-starting and towing away
Practical advice

Vehicle equipment
i Diese Betriebsanleitung beschreibt alle
Modelle, Serien- und
Sonderausstattungen
Ihres Fahrzeugs, die zum Zeitpunkt des
Redaktionsschlusses dieser
Betriebsanleitung erhältlich waren.
Länderspezifische Abweichungen sind
möglich. Beachten Sie, dass Ihr Fahrzeug
nicht mit allen beschriebenen Funktionen
ausgestattet sein könnte. Dies betrifft auch
sicherheitsrelevante Systeme und
Funktionen. Genuine Sprinter parts
We test genuine parts, conversion parts and
accessories that have been specifically
approved for the type of vehicle for:
R reliability
R safety
R suitability
Despite ongoing market research, we are
unable to assess other parts. We therefore
accept no responsibility for the use of such
parts in Sprinters, even if they have been
independently or officially approved.
In Germany and

some other countries, certain
parts are only officially approved for
installation or modification if they comply
with legal requirements. All genuine Sprinter
parts satisfy these requirements.
Make sure that any replacement parts are
suitable for your vehicle. In many countries,
parts which result in a modification to the
vehicle could invalidate the vehicle's general
operating permit.
This is the case if:
R they cause a change to the vehicle type
from that for which the vehicle's general
operating permit was granted.
R other road users could be endangered.
R emission or noise levels are adversely
affected. The use of non-approved parts could affect
your vehicle's
operating

safety. We therefore
recommend that you use genuine Sprinter
parts, conversion parts and accessories that
have been approved for the type of vehicle.
0040Environmental note
We supply reconditioned assemblies and
parts which are of the same quality as new
parts. The same New Vehicle Limited
Warranty applies as for new parts.
Genuine Sprinter parts, approved conversion
parts and accessories are available from an
authorized Sprinter Dealer. Here you will
receive advice about permissible technical
modifications, and the parts will be
professionally installed.
Always provide the vehicle's identification
number and the engine number when
ordering genuine parts. The numbers can be
found on the vehicle identification plate of
your vehicle ( Y page 277). Vehicle electronics
Tampering with the engine
electronics
G
Warning!
For safety reasons and to preserve the
General Operating Permit, have procedures
involving engine electronics and associated
parts performed only at a qualified specialist
workshop that has the necessary specialist
knowledge and tools to carry out the work
required. Your driving safety may otherwise
be impaired.
For this reason,

we recommend an authorized
Sprinter Dealer. In particular, all work relevant
to safety or on safety-related systems must
be carried out at a qualified specialist
workshop.
! Always have the engine electronics
system and its components such as control
units, sensors and connector leads
serviced at a qualified specialist workshop, 276
Vehicle electronics
Technical data

Base of the driver's seat
0046
Vehicle identification plate with vehicle
identification number for vehicles or
chassis
The VIN is also stamped into the rear wall of
the engine compartment ( Y page 279). Example of a vehicle identification plate (US
vehicles)
0047
VIN
008A Paint code Example of a chassis identification plate (US
vehicles)
0047
VIN
008A Paint code Example of a vehicle identification plate (vehicles
for Canada)
0047
VIN
008A Paint code Example of a chassis identification plate (vehicles
for Canada)
0047
VIN
008A Paint code278
Vehicle identification platesTechnical data