2010 MERCEDES-BENZ SPRINTER air filter

General information ..............................
2
Vehicle data ............................................. 2
Protecting the environment ..................... 2Maintenance Booklet
............................4
Introduction ............................................. 4
Active Service System (ASSYST) ........ 4
Tire rotation ....................................... 5
Arduous operating conditions ............ 5
Wear items .........................................
6
Approved engine oils and filters ......... 6
Regular checks .................................. 6
Notes on the warranty ....................... 7
Service records .................................. 7
Parts/operating materials ................. 7
Emission system maintenance ................. 8 Emission control system caution -
diesel engines .................................... 8
BlueEFFICIENCY ®
exhaust gas
aftertreatment using DEF ................... 8
Description of emission system
maintenance jobs .................................... 8
Changing the engine oil and filter ...... 9
Replacing the air filter ........................ 9
Replacing the fuel filter ...................... 9
Checking the diesel particle filter ...... 9
Emptying and refilling DEF ................. 9
Maintenance service descriptions ........... 9
Vehicle maintenance service work
(including emission system
maintenance) ..................................... 9
Maintenance service descriptions ...10
Additional work ................................ 12
Confirmations ........................................ 12
Tire rotation ..................................... 12
Delivery inspection .......................... 15
Maintenance service
confirmations ................................... 16
9065843293 É906584329
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Contents
1

been carried out. Resetting the ASSYST
service
interval display without performing
the corresponding maintenance service
may result in engine damage and/or
damage to other vehicle parts that are not
covered by the limited warranty for new
vehicles. Tire rotation
Your vehicle's tires are a critical component
to overall vehicle performance and vehicle
stability. The useful life of tires will vary and
is proportional to tire type, speed rating,
ambient

conditions, tire loading, tire inflation
pressure, road surfaces, and individual
driving style. We therefore recommend
regularly checking the tires for wear and
correct tire pressure, and - if the tire
configuration allows - that the tires are
rotated regularly.
Tires can only be rotated on vehicles with the
same tire size on the front and rear axles.
If your vehicle's tire configuration allows for
tire rotation, tire rotation should be
performed in accordance with the
recommended intervals, or sooner at first
signs of irregular (uneven) tread wear. Tire
rotation recommendations will likely
necessitate a tire rotation at least at every Oil
Service Plus/maintenance service.
Single tires at rear If your vehicle is equipped with the same tire
dimensions,

tires can be rotated by observing
a front-to-rear rotation pattern that will
maintain the intended rotation (spinning)
direction of the tire (on unidirectional tires, an
arrow on the sidewall indicates the intended
rotation or spinning direction of the tire).
Double tires at the rear If your vehicle is fitted with tires of the same
size,

the tires on the front axle can be rotated
with the inner tires on the rear axle in pairs
so that the intended rotation (spinning) direction of the tires remain the same. If the
tread

pattern on the tires is not unidirectional,
the outer tires can be rotated from one side
to another on the rear axle. Diagram showing tire rotation for single and double
tires
This Maintenance Booklet contains a
practical tire rotation confirmation page,
which you can use to record the date and
mileage for every tire rotation (
Y page 5). Arduous operating conditions
The maintenance intervals have been
determined

so that the vehicle, under normal
operating conditions, should operate
properly between maintenance services.
Arduous operating conditions may require
that the following parts be replaced at shorter
intervals:
R INTERIOR FILTERS
For example, dust filter, recirculating air
filter, activated charcoal filter or
combination filter) are replaced as required
by the maintenance computer. Under
severe dust conditions, or if the climate
control is operated frequently in air
recirculation mode, the filters should be
replaced more frequently than indicated by
the maintenance computer.
R COOLANT
The coolant (water/anticorrosion/
antifreeze mixture) should be replaced at
the specified maintenance intervals. Introduction
5
Maintenance Booklet

Replacement of coolant may be required
more
frequently if coolant is not maintained
according to instructions and/or other
than approved anticorrosion/antifreeze
products for your vehicle are being used.
You can find coolant instructions under the
"Coolant" section of the vehicle Operator's
Manual. Contact an authorized Sprinter
dealer for a list of anticorrosion/antifreeze
products that are approved for your
vehicle. Wear items
The
maintenance computer recommends the
inspection of certain wear parts, however, it
cannot judge the condition of these wear
parts. Only a qualified aftersales technician
can determine if a wear part should be
replaced. Approved engine oils and filters
General information about engine oil Engine oils and oil filters are especially tested
for their suitability in our engines and
durability

for our service intervals. Therefore,
only use approved engine oils and oil filters
required for vehicles with a maintenance
computer. Conventional petroleum-based
oils must not be used for vehicles equipped
with the ASSYST maintenance computer.
The following cases are not covered by the
limited warranty for new vehicles:
R using engine oils and oil filters of
specification other than those expressly
required by the maintenance computer.
R changing the engine oil and oil filter at
longer change intervals than those
specified by the maintenance computer.
R using any oil additives.
We recommend MOBIL OIL. MB sheet numbers Use the following table to determine the MB
sheet numbers. Refer to the Operator's
Manual to determine the engine type of your
vehicle. The model and engine type can be
found in the "Service products and
capacities" section of the "Technical data"
chapter under "Engine oil".
Engine type MB sheet number
642 228.51, 229.51
i
MB sheet numbers are printed on the
outside of the oil container.
Viscosity grades for engine oils In this table, select the oil viscosity according to
the lowest anticipated air temperature before the
next oil change.
Regular checks
In addition to the maintenance service, you
should also perform regular checks on the
following (e.g. weekly, when refueling or
before any long journey):
R Oil level – Depending on the vehicle
equipment,

check the oil level of the engine
using either the oil dipstick or using the
control system via the multifunction
steering wheel/multifunction display.
Refer to the Operator's Manual for further 6
Introduction
Maintenance Booklet

conditions, should operate properly between
maintenance services.
Changing the engine oil and filter
Change the engine oil and oil filter at every Oil
Service Plus/maintenance service. If oil
consumption should increase, determine the
cause and take necessary corrective steps.
Do not reset the service interval display if the
oil level is filled up or the oil is changed at
times other than the recommended intervals. Replacing the air filter
Under normal dust conditions, the air filter
should be replaced during every second
maintenance service. Clean the air filter cap
and housing before removing the air filter. Replacing the fuel filter
The
fuel filter should be replaced during every
maintenance service. Checking the diesel particle filter
The level of the diesel particle filter must be
checked during the fourth maintenance
service for the first time.
If the level of the diesel particle filter is still
below the limit value during the fourth
maintenance

service, the diesel particle filter
level should be checked again at every Oil
Service Plus or maintenance service.
If the level of the diesel particle filter is above
the limit value, the diesel particle filter should
be replaced.
Once the new diesel particle filter has been
installed, the check cycle begins again after
the fourth maintenance service. Emptying and refilling DEF
Fill up the DEF at every Oil Service Plus. Drain off the DEF during every maintenance
service, then refill.
Maintenance service descriptions
Vehicle maintenance service work
(including emission system
maintenance)
i The maintenance services should be
carried

out at the specified mileage or after
the specified number of years (whichever
comes first).
You can find detailed descriptions of the
maintenance services here (Y page 10).
You can find a description of the scope of
maintenance for the exhaust system here
(Y page 8). Maintenance service descriptions
9
Maintenance Booklet

Oil Service
Plus Maintenance
service Check fluid level and correct
If
there is fluid loss, determine the cause and remedy
it (separate invoice) Engine cooling system: corrosion inhibitor/
antifreeze
^
Hydraulic brake system
^
Power steering
^
Auxiliary battery in the engine compartment
^
Windscreen washer system
^
Engine
Check poly-V-belt for signs of wear and damage
^
Replace the fuel filter with water separator
^ ^
Fill the DEF reservoir
^
Drain the DEF reservoir and then refill it
^
Chassis and body
Replace the dust filter for the rear-compartment air-
conditioning system
^
Replace the dust filter for the heating/ventilation or
the activated charcoal/combination filter for the air
conditioning (observe the installation date)
^
Trailer tow hitch: check function, play and
attachment
^
Sliding door: check water drain bores
^
Road wheels, brakes
Check and correct tire pressures, including spare
wheel
^
Tire sealant: check expiry date, replace (separate
invoice)
^
Check thickness of the brake pads and condition of
the brake discs. Vehicles with twin tires and super
single tires: rear wheels must be removed and
remounted (separate invoice)
^ ^
Parking brake: check lever travel
^Maintenance service descriptions
11
Maintenance Booklet

Oil Service
Plus Maintenance
service Service indicator
Reset the maintenance computer
^ ^
Additional work
Once only at first Oil Service Plus
Retighten nuts and bolts
Rear axle: retighten spring brackets
Every second maintenance service
Automatic transmission: oil and filter change
Replace air filter element (observe the installation date)
Replace the poly-V-belt
Every fourth maintenance service
Check level of the diesel particle filter
Every two years (J2)
Hydraulic brake system: renew brake fluid
Replace the dust filter for the heating/ventilation or the activated charcoal/combination
filter for the air conditioning (observe the installation date)
Every sixth maintenance service/every 10 years (J10)
Rear axle: oil change
Every sixth maintenance service/every 15 years (J15)
Replace coolant (observe coolant mixture ratio)
Confirmations
Tire rotation
For information about tire rotation, see (Y page 5). Date: Mileage:
Date: Mileage:
Date: Mileage:12
ConfirmationsMaintenance Booklet

Maintenance service confirmations
Date
Mileage
Order no. Oil Service Plus
Maintenance service
Work in addition to the maintenance
service
W1 J2 J10 J15
Oil change
Engine Viscosity
Sheet no.
Automatic transmission
Sheet no.
Rear axle
Sheet no. Replaced:
Air filter element
Dust filter: heating/ventilation
Coolant
Brake fluid
DEF
Diesel particle filter Diesel particle filter checked
Diesel particle filter replaced
Signature/stamp from an authorized Sprinter dealer 16
ConfirmationsMaintenance Booklet

Date
Mileage
Order no. Oil Service Plus
Maintenance service
Work in addition to the maintenance
service
W1 J2 J10 J15
Oil change
Engine Viscosity
Sheet no.
Automatic transmission
Sheet no.
Rear axle
Sheet no. Replaced:
Air filter element
Dust filter: heating/ventilation
Coolant
Brake fluid
DEF
Diesel particle filter Diesel particle filter checked
Diesel particle filter replaced
Signature/stamp from an authorized Sprinter dealer Confirmations
17Maintenance Booklet