75
Maintenance
Engine compartment precautions (Diesel engine)
The piezo injector operates at highvoltage (maximum 200v). Therefore,
the following accidents may occur.
- Direct contact with the injector or
injector wiring may cause electric
shock or damage your muscle or
nerve system.
- The electromagnetic wave from the operating injector may cause the arti-
ficial heart pacemaker to malfunction.
Follow the safety tips provided below, when you are checking the engine
room while the engine is running.
- Do not touch the injector, injector
wirings, and the engine computer
while the engine is running.
- Do not remove the injector connector while the engine is running.
- People using pacemakers must not go near the engine while the engine
is starting or running.
WARNING - Maintenance
work
Performing maintenance work on a vehicle can be dangerous. You
can be seriously injured while
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
authorized KIA dealer.
Working under the hood with the engine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine while work-
ing under the hood, make certain
that you remove all jewelry (espe-
cially rings, bracelets, watches,
and necklaces) and all neckties,
scarves, and similar loose cloth-
ing before getting near theengine or cooling fans.WARNING - Diesel Engine
Never work on the injection system with the engine running or within30 seconds after shutting off the
engine. High-pressure pump, rail,
injectors and high-pressure pipes
are subject to high pressure even
after the engine stopped. The fuel
jet produced by fuel leaks may
cause serious injury, if it touches
the body. People using pacemakers
should not move more than 30cm
closer to the ECU or wiring harness
within the engine room while the
engine is running, since the high
currents in the electronic engine
control system produce consider-
able magnetic fields.
721
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle is
being driven in severe conditions, morefrequent oil and filter changes arerequired. Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized KIA dealer.
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized KIA dealer replace any
damaged or leaking parts immediately.
WARNING -
Diesel only
Never work on the injection system with the engine running or within30 seconds after shutting off the
engine. High pressure pump, rail,
injectors and high pressure pipes
are subject to high pressure even
after the engine stops. The fuel jet
produced by fuel leaks may cause
serious injury, if it touches the
body. People using pacemakers
should not more move than 30 cm
closer to the ECU or wiring harness
within the engine room while the
engine is running, since the highcurrents in the Common Rail sys-
tem produce considerable magnet-ic fields.
Maintenance
60
7
No. Symbol Fuse rating Protected component
8 10A A/CON COMPRESSOR
9 15A FUEL PUMP
10 7.5A BACK UP LAMP, REAR PARKING ASSIST SYSTEM, ECM MIRROR, TCU K(53)
11 7.5A DIAGNOSIS(15), FUSIBLE LINK BOX(FLUID FILLER RELAY 'S1'), GLOW RELAY UNIT(4),
WATER TEMPERATURE SENSOR DIESEL(1), ABS UNIT(3), ESP UNIT(31), STOP SWITCH(3)
12 7.5A ECU, AIR FLOW SENSOR(5), SUB START RELAY
No. Symbol Fuse rating Protected component
15A
6 DIESEL 2.4 GASOLINE 3.5 GASOLINE
EGR COOLING VALVE(2)
VGT ACTUATOR HONEY- WELL(1)
VGT ACTUATOR KAMTEC(3)
P REGUL VALVE(2) FUEL METER UNIT(2)
FUSIBLE LINK BOX(PTC-1
RELAY 'S1')
FUEL PUMP RELAY'S1'O2 SENSOR UP BIN T2(3)
O2 SENSOR UP LIN T2(4)
O2 SENSOR DN FR T2(3)
FUEL PUMP RELAY'S1'
O2 SENSOR 4 PCU(A100) O2 SENSOR 1 O2 SENSOR 3 O2 SENSOR 2
FUEL PUMP RELAY'S1'
7 15A TCU(K1) TCU(K2)PCU K T2(6)
PCU A T2(50)
PCU(A52) PCU(A77)SENSOR4
F/PUMP
B/UP
LP
761
Maintenance
13 50ASUNROOF 20A, SEAT WARMER REAR 15A, HEAD LAMP WASHER 20A, PDM 20A,
SMART KEY 10A
14 50A COOLING FAN LOW(1), COOLING FAN HI(2)
15 15A FRONT DEICER
16 40A IGNITION SWITCH(IG2, ST), START SOLENOID
17 30A IGNITION SWITCH(IG1, ACC)
18 15A HORN LH, RH
19 15A DBC RELAY(ICM), STOP SWITCH"L“, ECU DIESEL(K45), SMART ECU A(24:BRAKE SWITCH),
REAR COMINATION LAMP, HIGH MOUNTED STOP LIGHT, ABS UNIT(14), ESP UNIT(34)
20 15A BATTERY SENSOR
21 60A MODULE 15A, DOOR LAMP 10A, ROOM LAMP 10A, SEAT WARMER FRONT 20A,
POWER SEAT 30A
22 40A BLOWER MOTOR
No. Symbol Fuse rating Protected component
B+4
IGN2
IGN1
STOP LP
B+
SENSO
R
B+2
Maintenance
80
7
Do not operate the engine in confined
or closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
When the vehicle is stopped in an open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
Never sit in a parked or stopped vehi- cle for any extended time with the
engine running.
When the engine stalls or fails to start, excessive attempts to restart the
engine may cause damage to theemission control system.Operating precautions for catalytic
converters (if equipped)
Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
Use only UNLEADED FUEL for gaso- line engines.
Do not operate the vehicle when there are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance. Do not misuse or abuse the engine.
Examples of misuse are coasting withthe ignition off and descending steep
grades in gear with the ignition off.
Do not operate the engine at high idle speed for extended periods (5 minutesor more).
Do not modify or tamper with any part of the engine or emission control sys-
tem. All inspections and adjustments
must be made by an authorized KIA
dealer.
Avoid driving with a extremely low fuel level. Running out of fuel could cause
the engine to misfire, damaging the
catalytic converter.
Failure to observe these precautionscould result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.
WARNING - Fire
A hot exhaust system can ignite
flammable items under your vehi-
cle. Do not park the vehicle over or
near flammable objects, such as
grass, vegetation, paper, leaves,etc.
Index
2
I
Air bag - supplemental restraint system ························3-41
Air cleaner ·····································································7-32
Appearance care·····························································7-72
Audio system ·······························································4-107
Automatic climate control system ·································4-86
Automatic transaxle ·······················································5-17
Battery············································································7-39
Before driving ··································································5-3
Brake fluid ·····································································7-28
Brake system··································································5-30
Bulb wattage ····································································8-2
Child restraint system ····················································3-31
Climate control air filter ················································7-34
Cruise control system ····················································5-41
Defroster ········································································4-76
Dimensions ······································································8-2
Door locks······································································4-14 Economical operation ····················································5-45
Emergency commodity ··················································6-31
Emergency starting ··························································6-4
Emission control system ················································7-78
Engine compartment ·················································2-4/7-2
Engine coolant ·······························································7-25
Engine number ·································································8-8
Engine oil ·······································································7-24
ENGINE START/STOP button ·······································5-8
Explanation of scheduled maintenance items ···············7-21
Exterior feature ····························································4-105
Four wheel drive (4WD)················································5-23
Fuel filler lid ··································································4-26
Fuel filter········································································7-31
Fuel requirements ····························································1-3
Fuses ··············································································7-51
Hazard warning flasher ··················································4-62
Hood···············································································4-24
How to use this manual ···················································1-2
A
B
C
D
E
F
H