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TM-176
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
15. Remove A/T assembly harness connector from control valvewith TCM using suitable tool.
16. Disconnect TCM connector (1) and transmission range switch connector (2).
CAUTION:
Do not damage connectors.
Installation
CAUTION:
• If the A/T fluid temperature sensor 2 has flaws, replace it with a plug.
• After completing installa tion, check A/T fluid leakage and fluid level. Refer to TM-148, "
Checking the
A/T Fluid (ATF)".
1. Connect TCM connector (1) and transmission range switch con- nector (2).
2. Install A/T assembly harness connector to control valve with TCM.
SCIA5448E
JSDIA1317ZZ
JSDIA1317ZZ
SCIA5450E
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TM-180
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
12. Securely fasten output speed sensor (1) harness with terminalclip ( ).
13. Install oil pan to transmission case. Refer to TM-170, "
Oil Pan".
14. Pull up A/T assembly harness connector. CAUTION:
Do not damage connector.
15. Install snap ring to A/T assembly harness connector.
16. Connect A/T assembly harness connector.
17. Connect the negative battery terminal.
18. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-148, "
Checking the A/T Fluid (ATF)".
REMOVAL AND INSTALLATION OF A/T FLUID TEMPERATURE SENSOR 2
Removal
1. Disconnect negative battery terminal.
2. Remove oil pan and oil pan gasket. Refer to TM-170, "
Oil Pan".
3. Disconnect A/T fluid temperat ure sensor 2 connector (A).
CAUTION:
Do not damage connector.
4. Straighten terminal clip ( ) to free A/T fluid temperature sensor 2 harness.
JSDIA1316ZZ
SCIA5038E
SCIA5039E
SCIA8125E
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TM-182
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
3. Connect A/T fluid temperature sensor 2 connector (A).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-minal clip .
5. Install oil pan to transmission case. Refer to TM-170, "
Oil Pan".
6. Connect the negative battery terminal.
7. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-148, "
Checking the A/T
Fluid (ATF)".
REMOVAL AND INSTALLATION OF PLUG
Removal
1. Disconnect negative battery terminal.
2. Remove oil pan and oil pan gasket. Refer to TM-170, "
Oil Pan".
3. Remove plug (1) with bracket (2) from control valve with TCM.
4. Remove bracket (1) from plug (2).
5. Remove O-ring (1) from plug (2).
Installation
CAUTION:
SCIA8125E
: Bolt
JSDIA1311ZZ
JSDIA1312ZZ
JSDIA1313ZZ
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CONTROL VALVE WITH TCMTM-183
< ON-VEHICLE REPAIR >
CEF
G H
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M A
B
TM
N
O P
After completing installation, check A/T fluid leakage and fluid level. Refer to TM-148, "Checking the A/
T Fluid (ATF)".
1. Install new O-ring (1) in plug (2). CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
• O-ring should be free of contamination.
2. Install plug (2) to bracket (1).
3. Install plug (1) [with bracket (2)] in control valve with TCM. Tighten plug bolt ( ) to the specified torque.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
4. Install oil pan to transmission case. Refer to TM-170, "
Oil Pan".
5. Connect the negative battery terminal.
6. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-148, "
Checking the A/T
Fluid (ATF)".
JSDIA1313ZZ
JSDIA1312ZZ
JSDIA1311ZZ
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TM-184
< ON-VEHICLE REPAIR >
REAR OIL SEAL
REAR OIL SEAL
Rear Oil SealINFOID:0000000005148742
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft. Refer to DLN-196, "Removal and Installation".
2. Remove transfer from transmission (4WD models). Refer to DLN-141, "
Removal and Installation".
3. Remove rear oil seal using suitable tool. CAUTION:
Do not scratch rear extension assembly (2WD models) or
adapter case assembly (4WD models).
Installation
1. Install new rear oil seal until it is flush into the rear extensioncase (2WD models) using Tool or adapter case (4WD models)
using suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to DLN-
141, "Removal and Installation".
3. Install rear propeller shaft. Refer to DLN-196, "
Removal and
Installation".
4. Check the A/T fluid level and for fluid leakage. Refer to TM-148,
"Checking the A/T Fluid (ATF)".
SCIA5254E
Tool number : ST33400001 (J-26082)
WCIA0475E
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FLUID COOLER SYSTEMTM-185
< ON-VEHICLE REPAIR >
CEF
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M A
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TM
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FLUID COOLER SYSTEM
Exploded ViewINFOID:0000000005268405
Fluid Cooler
Removal and InstallationINFOID:0000000005268406
REMOVAL
1. Remove the radiator. Refer to CO-15, "Removal and Installation".
2. Disconnect the transmission fluid cooler hoses.
3. Remove the transmission fluid cooler.
INSTALLATION
Installation is in the reverse order of removal.
ALDIA0212GB
1. Radiator 2. Fluid cooler hose3. Fluid cooler
4. Fluid cooler hose 5. A/C condenser Front
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TM-186
< REMOVAL AND INSTALLATION >
TRANSMISSION ASSEMBLY
REMOVAL AND INSTALLATION
TRANSMISSION ASSEMBLY
Removal and Installation (2WD)INFOID:0000000005148743
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove A/T fluid level gauge.
3. Partially drain A/T fluid. Refer to TM-150, "
Changing the A/T Fluid (ATF)".
4. Remove engine under covers using power tool.
5. Remove exhaust front tube and center muffler using power tool. Refer to EX-6, "
Exploded View".
6. Remove rear propeller shaft. Refer to DLN-196, "
Removal and Installation".
7. Disconnect A/T shift selector cable.
1. A/T fluid charging pipe 2. A/T fluid level gauge 3. O-ring
4. Transmission assembly 5. Fluid cooler tube6. A/T cross member
7. Insulator 8. Copper washers
AWDIA0553GB
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TRANSMISSION ASSEMBLYTM-187
< REMOVAL AND INSTALLATION >
CEF
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M A
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TM
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8. Remove crankshaft position sens or (POS) from A/T assembly.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.
• Do not place in an area affected by magnetism.
9. Remove fluid cooler tube.
10. Remove dust cover from converter housing.
11. Turn crankshaft to access and remove the four bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide agai nst the drain plug.
13. Remove cross member using power tool.
14. Remove air breather hose. Refer to TM-166, "
Removal and
Installation".
15. Disconnect A/T assembly connector.
16. Remove A/T fluid charging pipe from A/T assembly.
17. Plug any openings such as the A/T fluid charging pipe hole.
18. Remove the A/T assembly to engine bolts using power tool.
19. Remove A/T assembly from vehicle using transmission jack. CAUTION:
• Secure torque converter to prevent it from dropping.
• Secure A/T assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
• After inserting a torque converter to a transmission, be sure to check distance A to ensure it is within specifications.
INSTALLATION
Installation of the remaining components is in the revers e order of the removal, while paying attention to the
following:
LCIA0334E
LCIA0335E
SCIA0499E
Distance A : 24.0 mm (0.94 in) or more
SAT017B
Revision: April 20092010 QX56