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.For all 6.0L and 6.2L 2500HD Series applications,
the proper level is from 0 to 0.5 inches (0 mm to
13 mm) below the bottom of the filler plug hole,
located on the rear axle. Add only enough fluid to
reach the proper level.
.For all 6.6L DURAMAX DIESEL 2500HD Series
applications and all 3500 Series applications, the
proper level is from 0.6 inches to 0.8 inches
(17 mm to 21 mm) below the bottom of the filler
plug hole, located on the rear axle. Add only
enough fluid to reach the proper level.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeeRecommended Fluids and
Lubricants on page 7‑12.
Four-Wheel Drive
Lubricant checks in this section also apply to these
vehicles.
Transfer Case
When to Check Lubricant
It is not necessary to regularly check transfer case fluid
unless you suspect there is a leak, or you hear an
unusual noise. A fluid loss could indicate a problem.
Have it inspected and repaired.
How to Check Lubricant
Electric Shift Transfer Case
A. Fill Plug
B. Drain Plug
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Page 498 of 630
When to Change Lubricant
Refer to the Maintenance Schedule to determine how
often to change the lubricant. SeeScheduled
Maintenance on page 7‑3.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See Recommended Fluids and
Lubricants on page 7‑12.
Front Axle
When to Check and Change Lubricant
It is not necessary to regularly check front axle fluid
unless you suspect there is a leak or you hear an
unusual noise. A fluid loss could indicate a problem.
Have it inspected and repaired.
How to Check Lubricant
To get an accurate reading, the vehicle should be
on a level surface.
1500 Series
A : Fill Plug
B : Drain Plug
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All except 1500 Series
A : Fill Plug
B : Drain Plug
.When the differential is cold, add enough lubricant
to raise the level from 0 (0 mm) to 1/8 inch
(3.2 mm) below the filler plug hole.
.When the differential is at operating temperature
(warm), add enough lubricant to raise the level to
the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See Recommended Fluids and
Lubricants on page 7‑12.
Noise Control System
Tampering with Noise Control
System Prohibited
The following information relates to compliance with
federal noise emission standards for vehicles with a
Gross Vehicle Weight Rating (GVWR) of more than
10,000 lbs (4 536 kg). The Maintenance Schedule
provides information on maintaining the noise control
system to minimize degradation of the noise emission
control system during the life of your vehicle. The noise
control system warranty is given in your warranty
booklet.
These standards apply only to vehicles sold in the
United States.
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Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected for wear
or cracking. SeeScheduled Maintenanceon page 7‑3for more information on wiper blade inspection.
Replacement blades come in different types and are
removed in different ways. Here is how to remove the
wiper blade:
1. Pull the windshield wiper arm connector away from the windshield.
2. Squeeze the grooved areas on each side of theblade and turn the blade assembly away from the
arm connector.
3. Install the new blade onto the arm connector and
make sure the grooved areas are fully set in the
locked position.
For the proper type and size, see Maintenance
Replacement Parts on page 7‑15.
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If you overfill the tire, release air by pushing on
the metal stem in the center of the tire valve.
Recheck the tire pressure with the tire gage.
Be sure to put the valve caps back on the valve
stems. They help prevent leaks by keeping out dirt
and moisture.
High-Speed Operation
{WARNING:
Driving at high speeds, 160 km/h (100 mph) or
higher, puts an additional strain on tires.
Sustained high-speed driving causes excessive
heat build up and can cause sudden tire failure.
You could have a crash and you or others could
be killed. Some high-speed rated tires require
inflation pressure adjustment for high speed
operation. When speed limits and road conditions
are such that a vehicle can be driven at high
speeds, make sure the tires are rated for high
speed operation, in excellent condition, and set to
the correct cold tire inflation pressure for the
vehicle load.Vehicles with P265/70R17 or P275/55R20 size tires
require inflation pressure adjustment when driving the
vehicle at speeds of 100 mph (160 km/h) or higher.
Set the cold tire inflation pressure to 3 psi (20 kPa)
above the recommended cold tire pressure shown on
the Tire and Loading Information label.
When you end this high‐speed driving, return the tires
to the cold inflation pressure shown on the Tire and
Loading Information label. See
Loading the Vehicle
on
page 5‑30and Inflation - Tire Pressure on page 6‑72.
Dual Tire Operation
When the vehicle is new, or whenever a wheel, wheel
bolt or wheel nut is replaced, check the wheel nut
torque after 100, 1,000 and 6,000 miles (160, 1 600 and
10 000 km) of driving. For proper torque and wheel nut
tightening information, see Removing the Spare Tire
and Tools on page 6‑92.
The outer tire on a dual wheel setup generally wears
faster than the inner tire. Your tires will wear more
evenly and last longer if you rotate the tires periodically,
see Tire Inspection and Rotation
on page 6‑80. Also
see Scheduled Maintenance on page 7‑3.
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Tire Inspection and Rotation
We recommend that you regularly inspect your
vehicle's tires, including the spare tire, for signs of
wear or damage. SeeWhen It Is Time for New
Tires
on page 6‑82for more information.
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km). See Scheduled Maintenance
on page 7‑3.
The purpose of a regular tire rotation is to achieve
a uniform wear for all tires on the vehicle. This will
ensure that your vehicle continues to perform
most like it did when the tires were new.
Any time you notice unusual wear, rotate your
tires as soon as possible and check wheel
alignment. Also check for damaged tires or
wheels. See When It Is Time for New Tires
on
page 6‑82
and Wheel Replacementon page 6‑87.
If your vehicle has dual rear wheels, also see
Dual Tire Operation
on page 6‑74.
If your vehicle has single rear wheels and the
tread design for the front tires is the same as the
rear tires, use the rotation pattern shown here
when rotating the tires.
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Section 7 Maintenance Schedule
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Owner Checks and Services . . . . . . . . . . . . . . . . . . . 7-11 Recommended Fluids and Lubricants . . . . . . . . . . 7-12
Maintenance Replacement Parts . . . . . . . . . . . . . . 7-15
Engine Drive Belt Routing . . . . . . . . . . . . . . . . . . . . . 7-16
Maintenance Record . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
7-1
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Maintenance Schedule
Introduction
This maintenance section applies to vehicles with a
gasoline engine. For diesel engine vehicles, see the
maintenance schedule section in the DURAMAX Diesel
manual.
Notice:Maintenance intervals, checks, inspections,
recommended fluids, and lubricants are necessary
to keep this vehicle in good working condition.
Damage caused by failure to follow scheduled
maintenance might not be covered by the vehicle
warranty.
Proper vehicle maintenance helps to keep the vehicle
in good working condition, improves fuel economy, and
reduces vehicle emissions for better air quality. Because of all the different ways people use vehicles,
maintenance needs vary. The vehicle might need
more frequent checks and services. Please read the
information under Scheduled Maintenance. To keep the
vehicle in good condition, see your dealer/retailer.
The maintenance schedule is for vehicles that:
.carry passengers and cargo within recommended
limits on the Tire and Loading Information label.
See
Loading the Vehicle on page 5‑30.
.are driven on reasonable road surfaces within legal
driving limits.
.are driven off‐road in the recommended manner.
SeeOff-Road Driving on page 5‑11.
.use the recommended fuel. See Gasoline Octaneon page 6‑7.
7-2